VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing coolant pipes for auxiliary heater

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1410- (4…20 Nm)
 

Removing and installing coolant pipes for auxiliary heater

Hose clamps, up to 25 mm -3094-
 

Removing and installing coolant pipes for auxiliary heater

Pliers for spring-type clips -VAS 5024A-
 

Removing and installing coolant pipes for auxiliary heater

Drip tray for workshop hoist -VAS 6208-
  Note
If the coolant circuit is opened, it must be bled → Rep. gr.19.
If the drive motor is warm, then the cooling system is pressurised. If necessary, release pressure before carrying out repairs.
Removing
–  Remove front noise insulation → General body repairs, exterior; Rep. gr.66.
–  Clamp off coolant hoses using hose clamps to 25 mm -3094-.
  Note
The illustration shows 2 different versions:
-I- Vehicles with petrol engine.
-II- Vehicles with diesel engine.
The removal and installation procedure is identical for both versions.
Danger of scalding due to steam and hot coolant. There is a risk of injury to the skin and parts of the body due to scalding.Release pressure by pressing pressure relief valve on cooling system tester until the gauge shows a pressure of 0.
 

Removing and installing coolant pipes for auxiliary heater

–  Loosen spring-type clip -3-.
–  If fitted (only on specific vehicles), slide protective grommet -6- to one side.
–  Unclip coolant hoses -4- and pull them off coolant pipes -1- and -5-.
–  Unscrew nuts -2-.
–  Remove coolant pipes -1- and -5-.
Installing
–  Install in reverse order.
Specified torque
 

Removing and installing coolant pipes for auxiliary heater

Component to be tightened Specified torque
Collar nut 8 Nm
 
Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.
   
Bleeding coolant circuit of auxiliary heater
The removal and installation procedures for the auxiliary heater and the circulation pump -V55- described in this Workshop Manual ensure that only a small quantity of ...

Fuel supply system
...

Other materials:

Stowage compartment in the front centre console
Fig. 111 In the centre console: stowage compartment First read and observe the introductory information and safety warnings To open, briefly press the cover of the stowage compartment   (arrow). To close, push the stowage compartment cover down as far as it will go. The stowage co ...

Instructions for checking
The following instructions are intended to help you find the causes of problems effectively and objectively in the event of complaints about the brake servo or in the event of a so-called »hard brake pedal«. This check relates to the fo ...

Removing and installing circulation pump -V55-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094-   Pliers for spring-type clips -VAS 5024A- ...

© 2016-2024 Copyright www.vwgolf.org