Volkswagen Golf Service & Repair Manual: Removing and installing condensation drainage (LHD)
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Remove right centre console trim in footwell
→ General body repairs, interior; Rep. gr.68. |
Risk of damage to airbag control unit. Connectors may corrode if
moisture enters.After disconnecting, cover or seal off connectors to
prevent the ingress of moisture.
| – |
Pull connector off airbag control unit -J234--4-. |
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Cover airbag control unit -J234- and connector
-4- with impermeable sheeting. |
| – |
Carefully push floor covering aside and cover it in area
under condensation drain hose with waterproof foil and water
absorbing paper. |
| – |
Carefully pull condensation drain hose
-3- off heater and air conditioning unit
-1- and off body
-5-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
| – |
The condensation drain hose can be properly pushed onto
heater and air conditioning unit to stop in only one position. |
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| Lug -arrow- on connecting piece
must engage in guide -2-. |
| If a commercially available cable tie was installed to
retain the condensation drain -3-,
then renew it. |
| The condensation drain hose must be routed below the wiring
harness of the airbag control unit -J234--4-
in the figure. |
| – |
Insert the condensation drain hose -6-
in the body opening until it is heard to engage. |
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| The holder -2- at the
condensation drain hose must be properly clipped in
(pre-tensioned) at the body opening -1-. |
| The sealing lip must not be loose at the body opening. |
| The retainer tabs -arrows- must
be fully engaged. |
| If the holder is not sufficiently pre-tensioned, seal off
joint between body and holder, e.g. with silicon adhesive
sealant
→ Electronic Parts Catalogue. |
 Note
| Install condensation drain hose in such a way that it is not
twisted or pinched. |
| When installing floor covering, ensure that condensation
drain hose is not pinched by floor covering. |
| If the condensation drain hose is not fitted firmly enough
at the heater and air conditioning unit connection, secure it
with a hose clamp for example to prevent slipping. Hose clip
→ Electronic Parts Catalogue. |
| Centre console; Assembly overview - centre console
→ General body repairs, interior; Rep. gr.68. |
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Checking
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Remove right centre console trim in footwell
→ General body repairs, interior; Rep. gr.68.
...
Removing
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Remove right centre console trim in footwell
→ General body repairs, interior; Rep. gr.68.
...
Other materials:
Run-flat tyre system PAX, checking support ring
As with tyres, the support ring does not always need to be
renewed after driving with a flat tyre.
If the following damage can be observed, renew the support
ring:
Broken par ...
Removing and installing ignition/starter switch
Removing
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Remove lower steering column trim
→ General body repairs, interior; Rep. gr.68.
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Disconnect electrical connector -1-.
...
Assembly tools for single wire seals
The assembly tools serve as a means of sliding the single
wire seals fully into the contact housing without damage and
thereby assure complete sealing between single wire and contact
housing.
Four assembly tools for single wire seals are ...
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Checking condensation drainage
Removing and installing condensation drain (RHD)