Volkswagen Golf Service & Repair Manual: Removing and installing brake system pressure accumulator -VX70-, RHD
vehicles
Special tools and workshop equipment
required |
|
|
|
Torque wrench -V.A.G 1331- |
|
|
|
Torque wrench -V.A.G 1410- |
Tool inserts (11 mm) -V.A.G 1331/2- |
|
|
|
Brake filling and bleeding equipment -VAS 5234- |
|
|
|
Sealing plug repair kit -1H0 698 311 A- |
|
|
|
Sealing plug -5Q0 698 311- |
|
|
|
The brake system pressure accumulator -VX70- is located on
left-hand side of the engine compartment. |
1 - |
Brake servo and brake master cylinder |
2 - |
Brake system pressure accumulator -VX70- |
3 - |
ABS control unit -J104- with ABS hydraulic unit -N55- |
– |
Observe safety precautions when working in the area of
high-voltage components
→ Chapter. |
– |
Observe the risk classification of the high-voltage system
→ Electric drive; Rep. gr.00. |
Danger to life due to high voltage.Risk of severe or fatal injury due to
electric shock.The high-voltage system must be de-energised by a
suitably qualified technician.
– |
De-energise high-voltage system now
→ Electric drive; Rep. gr.93. |
– |
Disconnect battery
→ Electrical system; Rep. gr.27. |
|
|
|
– |
Disconnect connector -3-. |
– |
Release hose clip -1- and
remove coolant hose. |
– |
Remove coolant expansion tank from bracket. To do this,
release catch -2- with a thin
screwdriver. |
|
|
|
– |
Unscrew nut -2- and remove
bracket -1-. |
– |
Move coolant hoses and electrical wiring away from the area
of the brake system pressure accumulator -VX70-. |
– |
Draw off as much brake fluid as possible from brake fluid
reservoir using brake filling and bleeding equipment -VAS 5234-. |
|
|
|
– |
Place sufficient lint-free cloths in the area of the brake
system pressure accumulator -VX70--1-. |
– |
Unscrew brake lines -2- from
brake system pressure accumulator -VX70--1-. |
– |
To do this, unscrew union nuts -3-. |
– |
Seal threaded hole immediately using sealing plugs -1H0 698
311 A- or sealing plugs -5Q0 698 311-. |
– |
Fit dust caps from the brake caliper bleeder valves onto
brake lines. |
– |
Release and pull off connector -4-. |
|
|
|
– |
Pull brake system pressure accumulator -VX70--1-
together with bracket -3- and
rubber dampers -2- upwards off
bracket. |
Install in reverse order. Note the following points: |
|
|
|
– |
Ensure rubber dampers are seated correctly in bracket of
brake system pressure accumulator -VX70-. |
– |
Ensure that retaining pins have been fully and evenly
inserted into rubber dampers. |
– |
Ensure secure seating by pulling. |
Ensure that rubber dampers of retainer are not pressed out
of bracket when installing. After installation, check that the
brake system pressure accumulator -VX70- is securely seated,
otherwise malfunction can occur. |
– |
Bleed brake system
→ Chapter. |
– |
Subsequently bleeding the brake system
→ Chapter. |
– |
Perform basic setting for electromechanical brake servo
→ Vehicle
diagnostic tester. |
→ Chapter „Assembly overview – Brake system pressure accumulator
-VX70-, LHD vehicles“ |
→ Electrical system; Rep. gr.27. |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Gear-change indicator
Fig. 140 In the instrument cluster display:
gear-change indicator
First read and observe the introductory information
and safety warnings The instrument cluster display may, depending on the
vehicle's equipment level, indicate which gear should be selected to reduce fuel
consumption ...
Leak detection in refrigerant circuit using compressed air or nitrogen
Note
A leak in the refrigerant circuit can be detected, for
example, by pressurising the circuit to a maximum of 15 bar
using cleaned and dried compressed air or nitrogen
→ Chapter. If the leak is large, the leakage point
...
Charging devices that do not require a permit
Charging devices that do not require a permit are mobile
charging devices into which pressurised gases are charged into
compressed gas containers for exclusive use of one company.
Note:
Some air conditioner service devic ...
© 2016-2024 Copyright www.vwgolf.org