Volkswagen Golf Service & Repair Manual: Removing and installing brake pads, FS III front brake
Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1331- |
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Piston resetting appliance -T10145- |
Lithium grease -G 052150 A2- |
Mark brake pads/linings when removing if they are to be
reused. Fit in same position when installing, or braking will be
uneven. |
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– |
Unscrew and remove both guide pins
-arrows- from brake caliper. |
– |
Remove brake caliper and secure with wire so that weight of
brake caliper does not strain or damage brake hose. |
– |
Take brake pads out of brake caliper. |
Health hazard due to poisonous dust coming out of brake system.Risk of
irreversibly deposited dust particles in the lungs. Risk of respiratory
health problems.Never blow out the brake system with compressed air.
– |
Thoroughly clean contact surfaces for brake pads on brake
carrier, and remove corrosion. |
Note
Use only methylated spirits for cleaning the brake caliper
housing. |
Before pressing pistons back, draw off some brake fluid from
reservoir with a bleeder bottle. Otherwise, particularly if
reservoir has been topped up, fluid will overflow and cause
damage. |
– |
Lightly grease guide surface on brake carrier with lithium
grease -G 052150 A2-. |
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Insert brake pads into brake caliper and piston. |
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Insert brake pad with “piston side” written on backing plate
into brake piston. |
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Install brake caliper with brake pads on wheel bearing
housing. |
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First position brake caliper at bottom
-arrow- of brake carrier. |
Brake caliper stud must be positioned behind brake carrier
guide! |
– |
Bolt brake caliper to brake carrier with both guide pins. |
Note
After every brake pad change, depress brake pedal firmly
several times with vehicle stationary, so that brake pads are
properly seated in their normal operating position. |
Check brake fluid level after changing brake pads. |
→ Chapter „Assembly overview - FS III front brake“ |
Wheel bolts
→ Running gear, axles, steering; Rep. gr.44. |
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Note
After every brake pad change, depress brake pedal firmly
several times with vehicle stationary, so that brake pads are
properly seated in th ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Assembly overview - wheel bearing assembly
1 -
Splash plate
2 -
Bolt
12 Nm
3 -
Wheel bearing unit
Removing and installing
→ Chapter
Cannot be repaired
4 -
Bolt
...
Restrictor
The restrictor creates a restriction. This restriction
limits the flow, separating the high-pressure and low-pressure
sides in the refrigerant circuit. Upstream of the restrictor,
the refrigerant is warm due to the high pressure. Downstream of
the restri ...
Introduction
This chapter contains information on the following subjects:
→ Warning lamp
→ Frontal collisions and the laws of physics
→ What happens to vehicle occupants who have not fastened their seat belts
→ Seat belt protection
→ Using seat bel ...
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