VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331-
 

Removing and installing brake caliper

Brake pedal depressor -V.A.G 1869/2-
  Note
This procedure applies only to exchanging or the following repair work on the brake caliper.
Removing
–  Remove wheels.
–  Disconnect connector for brake pad wear indicator.
 

Removing and installing brake caliper

–  Connect hose of bleeder bottle -1- to bleeder valve of brake caliper.
–  Open bleeder valve.
 

Removing and installing brake caliper

–  Apply brake pedal depressor -V.A.G 1869/2-.
–  Close bleeder valve and remove bleeder bottle.
–  Unscrew brake hose.
 

Removing and installing brake caliper

–  Unscrew both securing bolts from brake caliper, counterholding on guide pin.
–  Pull brake caliper off brake carrier.
Installing
Piston is pressed back.
The two brake pads are seated in the retaining springs on the brake carrier.
–  Carefully place brake caliper on brake carrier.
–  Secure brake caliper to brake carrier with new self-locking bolts, counterholding on guide pin.
–  Screw brake hose onto brake caliper.
–  Remove brake pedal depressor -V.A.G 1869/2-.
–  Connect brake pad wear indicator connector.
–  Bleed brake system → Chapter.
–  Fit wheels.
Specified torques
→ Chapter „Assembly overview - front brakes“
Bleed valve → Chapter „Assembly overview - front brake caliper“
Wheel bolts → Running gear, axles, steering; Rep. gr.44.
  Note
Firmly depress brake pedal several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.
Check brake fluid level.
 

Removing and installing brake caliper

Removing and installing brake pads, front brakes
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   ...

Rear brakes
...

Other materials:

Rules for cleanliness
When working on the fuel supply and injection system, observe the following “5 rules” for cleanliness: Thoroughly clean all unions and surrounding areas before disconnecting. Place removed parts on a clea ...

Fitting the front towing eye
Fig. 246 In the right-hand side of the front bumper: removing the cover Fig. 247 Front bumper, right-hand side: screwing in the towing eye First read and observe the introductory information and safety warningsThe towing eye is screwed into a threaded hole behind a cover on the right of ...

Wheel alignment procedure
Always adhere to the following procedure!   Note The vehicle must always be in unladen condition when measuring wheel alignment → Chapter.     –  T ...

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