Volkswagen Golf Service & Repair Manual: Preparing body flange for fitting
WARNING
Keep bonding surface free of dirt and grease. |
Do not treat bonding surface with activator
immediately after cutting back. Do not prime. Do not
treat with cleaning solution. |
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Cut back remaining material on body flange with U-shaped
blade -V.A.G 1561/3-, but do not remove completely. |
Note
The remaining material is required as a base for the new
adhesive sealing material. Keep dirt and grease off of bonding
surfaces. |
WARNING
Exception: if bonding is performed later than one
day after cutting back adhesive bead, the remaining
residual material must be activated with activator. |
Apply activator evenly in one stroke using
applicator. |
Activator must not come in contact with paint, or
the paintwork will be damaged. |
Drying time approx. 10 minutes |
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If the window flange has been repaired or partially renewed,
the area concerned must be cleaned and primed again after
painting. |
Note
It is possible that a laser weld seam lies outside the area
of the adhesive bead. In this case, the exposed weld seam must
be sealed with glass adhesive before bonding the window. |
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If laser weld seam -3- on metal
flange -4- is not covered by
existing adhesive bead -1-, coat
laser weld seam -3- with
glass/paint primer -D 009 200 02--3-.
Then fill laser weld seam with glass adhesive -DH 009 100 A2--1-. |
Paint structure must be restored after damage to the
paintwork according to specifications in the “Paint” workshop
manual. |
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Note
The area on which the adhesive bead is applied is not
precoated or primed.
The seali ...
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Use adhesive remover -D 002 000. 10- as cleaning agent.
Observe the appropriate safety precautions when performing this
work.
...
Other materials:
Engine preheating
Fig. 131 The front left of the bumper:
connection for engine preheating ②
First read and observe the introductory information
and safety warnings In engine preheating mode, the engine coolant is heated
slowly using a heating element while the vehicle is stationary. To do so, the cables
...
Removing and installing moulded headliner, estate
Special tools and workshop equipment
required
Removal lever -80 - 200
Release pliers -VAS 6427
Removing
...
Evaporator output temperature sender -G263- or evaporator temperature sensor
-G308
Function:
The evaporator output temperature sender -G263- or
evaporator temperature sensor -G308- reads the temperature
downstream from the evaporator. This value is transmitted to the
air conditioning system control unit and serves as a ...
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