VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling auxiliary heater

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1410- (4…20 Nm)
 

Dismantling and assembling auxiliary heater

Hose clamps, up to 25 mm -3094-
 

Dismantling and assembling auxiliary heater

Pliers for spring-type clips -VAS 5024A-
 

Dismantling and assembling auxiliary heater

Drip tray for workshop hoist -VAS 6208-
–  Remove auxiliary heater → Chapter.
–  Remove covers → Chapter.
–  Remove bracket for circulation pump -V55- and air intake silencer → Chapter.
 

Dismantling and assembling auxiliary heater

–  Release catch and unplug connector -1-.
–  Release wire from clamp -2-.
–  Unscrew bolts -arrows- and remove heat exchanger from blower housing by pulling it in axial direction of threaded connection.
–  Clean inside and outside of heat exchanger.
Dismantling and assembling burner unit → Chapter
Assembling
–  Install in reverse order.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling auxiliary heater

Removing and installing auxiliary heater
Special tools and workshop equipment required     Torque wrench -V.A.G 1410- (4…20 Nm) ...

Removing and installing air intake silencer
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Assembly overview - drive shaft, triple roller joint AAR3300i
1 -  Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the CV joint using a thread tap. 200 Nm +180° 2 -  ...

Assembly overview - Bowden cable
1 -  Release lever In the interior 2 -  Frame In lock carrier trim   3 -  Grommet In cross panel.   4 -  Bowden cable From gearbox to release lever Forms o ...

Removing and installing front body acceleration senders -G341-/-G342-
Special tools and workshop equipment required     Torque wrench -V.A.G 1410- Removing –  Pull seal off entire length of plenum chamber cover. ...

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