Volkswagen Golf Service & Repair Manual: Connecting brake lines to hydraulic unit, LHD vehicles
| 1 - |
From hydraulic unit to rear right brake caliper |
| - |
Identification: Ш 5.25 mm and flare nut with short thread M
12 x 1 |
| 2 - |
From hydraulic unit to front left brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| 3 - |
From hydraulic unit to front right brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with short thread M
12 x 1 |
| 4 - |
From hydraulic unit to rear left brake caliper. |
| - |
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| 5 - |
From hydraulic unit to secondary piston circuit of brake
master cylinder. |
| - |
Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| 6 - |
From hydraulic unit to primary piston circuit of brake
master cylinder. |
| - |
Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| → Chapter „Assembly overview - brake servo/brake master
cylinder, LHD vehicles“ |
| → Chapter „Assembly overview - control unit and hydraulic unit,
LHD vehicles“ |
|
|
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| Tandem brake master cylinder and brake system pressure
accumulator -VX70-: |
| 1 - |
Secondary piston circuit of brake master cylinder to ABS
hydraulic unit -N55-. |
| 2 - |
Brake system pressure accumulator -VX70- to brake master
cylinder |
| 3 - |
Primary piston circuit of brake master cylinder to ABS
hydraulic unit -N55-. |
| → Chapter „Assembly overview – Brake system pressure accumulator
-VX70-, LHD vehicles“ |
|
|
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Special tools and workshop equipment required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1410-
Brake pedal depressor -V.A.G 1869/2- ...
On hydraulic unit:
1 -
From hydraulic unit to rear left brake caliper.
-
Identification: Ш 5. ...
Other materials:
Removing and installing Bowden cable
Removing
–
Open bonnet.
–
Remove release lever
→ Chapter.
–
Remove Bowden cable -3- from mounting
bracket -5--arrow a-.
– ...
Hydraulic system
General notes on brake fluid
Only use new brake fluid conforming to VW standard
(VW 501 14).
Note
Brake fluid is poisonous. Also due to its corrosive effect
brake fluid must not come into c ...
Removing and installing valve stem seals (cylinder head removed)
Special tools and workshop equipment
required
Removal and installation device for valve cotters -VAS
5161A- with guide plate -VAS 5161A/32-32-.
...
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Removing and installing control unit and hydraulic unit, RHD vehicles
Connecting brake lines to hydraulic unit, RHD vehicles