Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with fuel tank leak detection

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with fuel tank leak detection

Assembly overview - fuel tank, vehicles with fuel tank leak detection

1 -

Cap

Screw in until engages audibly

Secured to tank flap unit by means of retaining strap.

2 -	Earth connection

For fuel filler neck

3 -

Bolt

Renew after removing

8 Nm + 90°

4 -	Fuel supply line

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

5 -	Locking ring

110 Nm

6 -

Seal

Renew.

Install dry.

7 -	Fuel delivery unit

Assembly overview → Chapter.

Removing and installing → Chapter.

With fuel gauge sender -G-.

Removing and installing fuel gauge sender -G- → Chapter.

With fuel system pressurisation pump -G6-.

Checking fuel system pressurisation pump -G6- → Chapter.

8 -

Fuel tank

Removing and installing → Chapter.

9 -

Bolt

Renew after removing

20 Nm + 90°

10 -	Heat shield

For fuel tank

11 -

Panel nut

For heat shield.

12 -

Bolt

Renew after removing

20 Nm + 90°

13 -	Securing strap

Ensure proper seating.

Mark direction of travel when removing.

14 -	Breather line

To activated charcoal filter solenoid valve 1 -N80-

15 -

Bracket

For control unit for fuel tank leak detection -J909-.

16 -	Connecting cable

For control unit for fuel tank leak detection -J909-.

17 -	Control unit for fuel tank leak detection -J909-

18 -	Protective plate

19 -

Rivets

For securing protective plate

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

1 - Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 - Earth connecti ...

Assembly overview - fuel tank, vehicles with four-wheel drive

1 - Breather line To activated charcoal filter Do not kink Clipped onto fuel tank To pull off, press rele ...

Other materials:

Rims
First read and observe the introductory information and safety warnings The design of the wheel bolts is matched to the rims. If different rims are fitted, the correct wheel bolts with the right length and correctly shaped bolt heads must be used. This ensures that wheels are fitted securely ...

Masking areas, rear body
Masking areas, rear underbody A - No sealant on threads or contact surfaces. B - Threads waxed D - Threads free of surfacer and top-coat paint (joint surface may be painted) E - ...

Assembly overview - electronically controlled damping system, multi-link suspension, saloon
1 - Front right vehicle lever sender -G289- Removing and installing → Chapter 2 - Front right body acceleration sender -G342- Removing and installing → Chapter 3 -& ...