VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with fuel tank leak detection

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with fuel tank leak detection

Assembly overview - fuel tank, vehicles with fuel tank leak detection

1 -  Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -  Earth connection
For fuel filler neck
3 -  Bolt
Renew after removing
8 Nm + 90°
4 -  Fuel supply line
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
5 -  Locking ring
110 Nm
6 -  Seal
Renew.
Install dry.
7 -  Fuel delivery unit
Assembly overview → Chapter.
Removing and installing → Chapter.
With fuel gauge sender -G-.
Removing and installing fuel gauge sender -G- → Chapter.
With fuel system pressurisation pump -G6-.
Checking fuel system pressurisation pump -G6- → Chapter.
8 -  Fuel tank
Removing and installing → Chapter.
9 -  Bolt
Renew after removing
20 Nm + 90°
10 -  Heat shield
For fuel tank
11 -  Panel nut
For heat shield.
12 -  Bolt
Renew after removing
20 Nm + 90°
13 -  Securing strap
Ensure proper seating.
Mark direction of travel when removing.
14 -  Breather line
To activated charcoal filter solenoid valve 1 -N80-
15 -  Bracket
For control unit for fuel tank leak detection -J909-.
16 -  Connecting cable
For control unit for fuel tank leak detection -J909-.
17 -  Control unit for fuel tank leak detection -J909-
18 -  Protective plate
19 -  Rivets
For securing protective plate
Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connecti ...

Assembly overview - fuel tank, vehicles with four-wheel drive
1 -  Breather line To activated charcoal filter Do not kink Clipped onto fuel tank To pull off, press rele ...

Other materials:

Polyurethane adhesive sealant (bonding compound)
Designation: Polyurethane adhesive sealant (bonding compound) -AKD 476 KD5 05- Issued 04.2009 Product description Polyurethane adhesive sealant -AKD 476 KD5 05- is a one-pack ...

Safety precautions when working on subframe
It is not permitted to carry out welding and straightening operations on load-bearing or wheel-guiding suspension components. Always renew corroded nuts and bolts. Bonded rubber bushes can be twisted only to ...

Fitting single wire seals
  Note Single wire seals prevent the ingress of moisture and dirt in the contact housing. They are installed, for example, in the engine compartment and must always be reinstalled following repairs. As standard, ...

© 2016-2024 Copyright www.vwgolf.org