Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with four-wheel drive

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with four-wheel drive

Assembly overview - fuel tank, vehicles with four-wheel drive

1 -	Breather line

To activated charcoal filter

Do not kink

Clipped onto fuel tank

To pull off, press release button on connection.

Connect so it engages audibly

Press in again and then pull to check that plug-in connector is correctly engaged

2 -	Breather line

To activated charcoal filter

Do not kink

To pull off, press release button on connection.

Connect so it engages audibly

Press in again and then pull to check that plug-in connector is correctly engaged

3 -

Bolts

20 Nm

4 -

Fuel tank

Removing and installing → Chapter

5 -	Securing strap on left

6 -

Bolt

20 Nm

7 -

Nut

For heat shield

2 Nm

8 -	Heat shield

For fuel tank

9 -	Securing strap on right

10 -

Bolt

20 Nm

11 -

Fuel line

To engine.

Do not kink

Clipped onto fuel tank

To pull off, press release button on connection.

Connect so it engages audibly

Press in again and then pull to check that plug-in connector is correctly engaged

12 -	Fuel pump control unit -J538-

Removing and installing → Chapter

13 -

Bolt

8 Nm

14 -

Cap

Screw in until engages audibly

Secured to tank flap unit by means of retaining strap.

15 -

Bolt

For securing fuel filler neck.

For diverting electrostatic charge

8 Nm

Assembly overview - fuel tank, vehicles with fuel tank leak detection

1 - Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 - Earth connecti ...

Removing and installing fuel tank, vehicles with multi-link rear suspension and fuel tank leakage diagnosis function

Special tools and workshop equipment required Torque wrench -V.A.G 1331- ...

Other materials:

2-pack HS Optimum Plus clear coat
Designation: 2-pack HS Optimum Plus clear coat -LZK 769 K07 A5- Issued 04.2013 Product description 2-pack HS Optimum Plus clear coat is a VOC compliant high-solid clear coat. ...

Checking fuel delivery rate
Special tools and workshop equipment required Removal wedge -3409- Remote control for V.A.G. 1348 -V.A.G 1348/3A- Multimeter e.g. hand-held multimeter -V.A.G 1526E- Test instrument adapter/DSO (5-pin) -VAS 5565- ...

Performing battery test with Midtronics -MCR340V- battery tester
Prerequisites: WARNING Before working on the battery, read through the warning and safety regulations carefully, and comply with them → Chapter. ...