Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL107

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, constant velocity joint VL107

Assembly overview - drive shaft, constant velocity joint VL107

1 -

Bolt

Renew after removing

Loosening and tightening → Chapter

Before fitting, clean the threads in the CV joint using a thread tap.

200 Nm +180°

2 -	Outer constant velocity joint

Renew only as complete unit

Removing → Anchor.

Installing: drive onto shaft to stop using plastic hammer

Checking → Chapter

3 -	Retaining ring

Renew after removing

Insert in groove in shaft

4 -

Clamp

Renew after removing

Tightening → Fig.

5 -

Boot

Check for splits and chafing

Material: Hytrel (polyester elastomer)

6 -

Clamp

Renew after removing

Tightening → Fig.

7 -	Drive shaft

8 -

Clamp

Renew after removing

Tightening → Fig.

9 -	Boot for constant velocity joint

Material: Hytrel (polyester elastomer)

Without breather hole

Check for splits and chafing

Drive off constant velocity joint with a drift

Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.

10 -

Clamp

Renew after removing

Tightening → Fig.

11 -	Locking plate

12 -

Cap

Drive off carefully with drift

Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.

Adhesive surface must be free of oil and grease!

13 -	Inner constant velocity joint

Renew only as complete unit

Pressing off → Fig.

Pressing on → Fig.

Checking → Chapter

14 -	Retaining ring

Remove and install with circlip pliers -VW 161 A-.

15 -

Cover

Renew after removing

Always renew

Pressing off → Fig.

16 -	Multi-point socket head bolt

Renew after removing

M10 x 52

Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.

70 Nm

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First aid
In the event of contact with the eyes or mucous membranes, wash immediately with copious running water and summon an eye specialist. In the event of contact with the skin, remove wetted clothing and wash the affected skin with copi ...