Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, RHD vehicles

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

2 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

3 -	Brake line

To rear right brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

4 -	Brake line

To front left brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 10 x 1

Repairing brake lines → Chapter

14 Nm

5 -	Brake line

To front right brake caliper

Identification: 5.25 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

6 -	Brake line

To rear left brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 10 x 1

Repairing brake lines → Chapter

14 Nm

7 -	ABS hydraulic unit -N55- with ABS control unit -J104-

Overview of fitting locations → Chapter

Removing and installing → Chapter

Separating ABS control unit -J104- from ABS hydraulic unit -N55- → Chapter

Attaching ABS control unit -J104- to ABS hydraulic unit -N55- → Chapter

Connecting brake line → Chapter

8 -

Bracket

Check for secure seating after installing

9 -

Bolt

8 Nm

10 -	Rubber damper

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

11 -

Nut

20 Nm

12 -

Bracket

13 -

Nut

20 Nm

14 -	Brake servo and brake master cylinder

Assembly overview - brake servo/brake master cylinder → Chapter

Checking brake servo → Chapter

Removing and installing brake servo for vehicles with diesel engines → Chapter

Removing and installing brake servo for vehicles with 1.2 l and 1.4 l petrol engines → Chapter

Removing and installing brake master cylinder → Chapter.

15 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

16 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 - ABS control unit -J104- Removing and installing → Chapter. 2 - ABS hydraulic unit -N55- Remov ...

Removing and installing control unit and hydraulic unit, LHD vehicles, petrol engines

Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- ...

Other materials:

Tyre sizes for vehicles with four-wheel drive
The following points must be observed for vehicles with four-wheel drive: Only tyres of the same make, design and tread pattern may be fitted to the front and rear axles. Different tyre rolling circumferences ...

Removing and installing handle for seat height adjustment
Note The handle for seat height adjustment can be renewed with front seat installed. Removing Note Remove handle for seat height adjustment as described. Do not kno ...

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Special tools and workshop equipment required Vehicle diagnostic tester First carry out the following work: – Switch off all electrical consumers. – ...