Volkswagen Golf Service & Repair Manual: Assembly overview - charge air system
Note
Check all air hoses and pipes for firm seating and leaks before
carrying out tests or repairs. |
Observe rules for cleanliness
→ Chapter. |
Fit and screw in bolt by hand so that it screws into old thread Then
tighten bolt to specified torque |
Removing and installing
→ Chapter |
Change coolant after renewing. |
Removing and installing
→ Chapter |
Specified torque and tightening sequence
→ Chapter |
11 - |
Intake manifold sender -GX9- |
|
Intake air temperature sensor 2 -G299- |
|
Intake manifold pressure sender -G71- |
Removing and installing
→ Chapter |
12 - |
Charge air pressure sender -GX26- |
|
Charge air pressure sender -G31- |
|
Intake air temperature sender -G42- |
Removing and installing
→ Chapter |
For removal, use release tools -T10527- and -T10527/1- |
Fit and screw in bolt by hand so that it screws into old thread Then
tighten bolt to specified torque |
20 - |
Throttle valve module -GX3- |
|
Throttle valve module -J338- |
|
Throttle valve drive for electronic power control -G186- |
|
Throttle valve drive angle sender 1 for electronic power control
-G187- |
|
Throttle valve drive angle sender 2 for electronic power control
-G188- |
Removing and installing
→ Chapter |
Installing air ducts with screw-type clips |
Note
Hose unions and air intake pipes and hoses must be free of
oil and grease before installation. |
Secure all hose connections with the same type of hose clips
as original equipment
→ Electronic Parts Catalogue. |
In order to be able to securely attach the air hoses on
their connections, the worm screws of the used hose clips have
to be sprayed with penetrating spray before installing. |
Specified torque for hose clips |
1 - |
Hose clip -a- = 13 mm wide: 5.5
Nm |
2 - |
Hose clip -b- = 9 mm wide: 3 Nm |
|
|
|
Charge pressure sender -GX26- consists of
Charge air pressure sender -G31-
Intake air temperature sender -G42-
...
Other materials:
Assembly overview - wheel, PAX
1 -
Wheel
Fitting wheels
→ Chapter
2 -
Wheel bolts
Different versions
→ Chapter
3 -
PAX tyre
Identification markings on the tyre sidewall ...
Assembly overview - brake pedal, LHD vehicles
Note
The handbrake pedal travel must not be restricted by
additional floor coverings.
Do not lubricate or grease the pivot pin. The pivot pin must
remain dry.
1&n ...
Safety precautions for working on vehicles with start-stop system
Risk of injury due to unexpected engine start
In vehicles with activated Start/Stop system, the engine may start
up unexpectedly. The status of the Start/Stop system is indicated by a
message in the dash panel insert.
–
Deactivate Start/Stop syste ...
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