Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, RHD vehicles
Note
Only use new brake fluid conforming to VW standard (VW 501 14). |
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2 - |
Brake fluid reservoir |
With brake fluid level warning contact -F34- |
Removing and installing
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– |
With engine switched off, depress brake pedal firmly several times
(to exhaust vacuum in unit). |
– |
Now step on and hold brake pedal with medium pressure and start
engine. If the brake servo is functioning properly, the brake pedal will
be felt to go down as the servo takes effect. |
Replace completely in the event of a fault (before doing so, check
brake servo vacuum system)
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Vacuum hose for brake servo |
Always renew after removing |
Bonded (only when originally assembled at factory) |
Bonded joint at brake servo and plenum chamber bulkhead does not
have to be renewed |
8 - |
Mounting bracket with brake pedal |
Removing mounting bracket
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Removing brake pedal
→ Chapter |
Separating brake pedal from brake servo
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Connecting brake pedal to brake servo
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Ensure that seals are correctly seated |
Between brake master cylinder and brake servo |
10 - |
Brake master cylinder |
Removing and installing
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Connecting brake line
→ Chapter |
When attaching brake master cylinder to brake servo, make sure
plunger rod is properly positioned in brake master cylinder. |
11 - |
Brake light switch -F- |
Removing and installing
→ Chapter |
Always renew after removing |
From secondary piston circuit of brake master cylinder to hydraulic
unit. |
Repairing brake lines
→ Chapter |
Ensure that seals are correctly seated |
Moisten sealing plugs with brake fluid before pressing brake fluid
reservoir into brake master cylinder |
Between brake master cylinder and brake fluid reservoir |
From primary piston circuit of brake master cylinder to hydraulic
unit. |
Repairing brake lines
→ Chapter |
For securing brake fluid reservoir |
Note
Only use new brake fluid conforming to VW standard (VW 501 14).
1 -
Self-locking ...
Removing
Vehicles with diesel engine:
–
Remove air hose from air filter housin ...
Other materials:
Assembly overview - cylinder block, gearbox end
Note
For assembly work, secure engine to engine and gearbox support
→ Chapter.
1 -
Bolt
Renew
60 Nm + 90°
2 -
Flywheel
Removing and installin ...
Maintaining records on refrigerant
Note
The laws and regulations listed below are valid in the
Federal Republic of Germany. Other or additional laws and
regulations may apply in other countries.
Sources in other countries may be obtained from the
...
Reinforced and Extra Load (XL) tyres
Some tyre manufacturers have for some time replaced the
designation “Reinforced” with the designation “Extra Load”. This
designation has long been standard in non-European countries.
Technically, there is no difference between them.
...
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