Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brakes, hydraulics, regulator, servo / Brake servo and brake master cylinder / Assembly overview - brake servo/brake master cylinder, LHD vehicles

Complete brake master cylinders and brake servos can be renewed independently of each other.

Assembly overview - brake servo/brake master cylinder, LHD vehicles

1 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

With thread M12 x 1

14 Nm

2 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

With thread M12 x 1

14 Nm

3 -	Brake fluid level warning contact -F34-

4 -	Brake fluid reservoir

5 -

Cap

6 -

Bolt

4 Nm

7 -	Brake servo

Removing and installing → Chapter

The following electrical components are integrated in the brake servo:

Brake pedal position sender -G100-

Brake pedal position sender 2 -G836-

Voltage supply sender 1 -G730-

Voltage supply sender 2 -G731-

Brake servo current sensor -G822-

Brake servo temperature sender 1 -G838-

Brake servo temperature sender 2 -G839-

Motor position sender for brake servo -G840-

Brake servo control unit -J539-

Motor for electromechanical brake servo -V548-

8 -

Seal

For brake servo.

Check for damage.

9 -

Nut

Always renew after removing.

25 Nm

10 -	Mounting bracket with brake pedal

11 -	Sealing ring

Renew

12 -	Brake master cylinder

Cannot be repaired. If faulty, renew as a complete unit.

Removing and installing → Chapter

13 -	Brake line

To brake system pressure accumulator -VX70-

With thread M10 x 1

14 Nm

14 -

Bolt

Renew after removing

22 Nm

15 -	Sealing plug

Moisten with brake fluid before installing

Brake servo and brake master cylinder

...

Assembly overview - brake servo/brake master cylinder, RHD vehicles

Complete brake master cylinders and brake servos can be renewed independently of each other. 1 - Mounting bracket with brake pedal Assembly ...

Other materials:

Tread depth and wear indicators
Fig. 202 Tyre tread: wear indicators First read and observe the introductory information and safety warnings Tread depth Difficult driving situations demand the deepest possible tread depth for the tyres and the same tread depth for the tyres on the front and rear axles. This applies in ...

Repairing trailing arm
Special tools and workshop equipment required Tube for wheel bearing -3345- Assembly tool -3346- Thrust plate -VW 402- Press tool -VW 412- Thrust piece -T10496- –&n ...

Removing and installing bonnet lock
Special tools and workshop equipment required Removing Torque wrench -V.A.G 1331- Note If the rear lid does not open, it can be opened in a ...