Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, LHD vehicles
Note
Only use new brake fluid conforming to VW standard (VW 501 14). |
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1 - |
Self-locking hexagon nut |
Always renew after removing |
2 - |
Pedal cluster with mounting bracket |
3 - |
Plenum chamber bulkhead |
4 - |
Self-locking hexagon nut |
Always renew after removing |
5 - |
Brake master cylinder |
Cannot be repaired. If faulty, renew as a complete unit. |
Removing and installing
→ Chapter |
6 - |
Brake light switch -F- |
Removing and installing
→ Chapter |
From secondary piston circuit of brake master cylinder to hydraulic
unit. |
From primary piston circuit of brake master cylinder to hydraulic
unit. |
Moisten with brake fluid and press into brake fluid reservoir. |
11 - |
Brake fluid level warning contact --F34-- |
12 - |
Brake fluid reservoir |
On some vehicles with petrol engines, vacuum sender -G608- is
installed in brake servo
→ Chapter |
Vacuum hose for brake servo |
Between brake master cylinder and brake servo |
– |
With engine switched off, depress brake pedal firmly several times
(to exhaust vacuum in unit). |
– |
Now step on and hold brake pedal with medium pressure and start
engine. If the brake servo is functioning properly, the brake pedal will
be felt to go down as the servo takes effect. |
Replace completely in the event of a fault (before doing so, check
brake servo vacuum system)
→ Chapter |
Removing and installing
→ Chapter |
Bonded (only when originally assembled at factory) |
Bonded joint at brake servo and plenum chamber bulkhead does not
have to be renewed |
Note
Only use new brake fluid conforming to VW standard (VW 501 14).
1 -
Cap
...
Other materials:
Tyre sizes for vehicles with four-wheel drive
The following points must be observed for vehicles with
four-wheel drive:
Only tyres of the same make, design and tread pattern may be
fitted to the front and rear axles.
Different tyre rolling circumferences ...
Overview of fitting locations – lights in rear doors
1 -
Door warning lamp and entry light
Driver side door warning lamp -W30- and front passenger entry light
-W93-
Front passenger side door warning lamp -W36- and driver side entry
light -W92-
Removing and installing ...
Wheel alignment procedure
Always adhere to the following procedure!
Note
The vehicle must always be in unladen condition when
measuring wheel alignment
→ Chapter.
–
T ...
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