Volkswagen Golf Service & Repair Manual: Adjusting rear lid
| Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1331- |
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Setting gauge -3371- |
Note
- Vehicle must be standing on its wheels to enable rear lid to be
adjusted
- The rear lid lock -2- is bolted directly
to the rear lid -1-. The rear lid lock cannot
be adjusted
- The adjustment buffers -4- on the left
and right are not a means of adjustment. They have the function of
stabilising and damping the rear lid.
- The rear lid is correctly adjusted when all shut lines are even when
closed. it is not protruding too far inwards or outwards, and when the
contours are flush with each other.
- The rear lid must engage in the striker plate without excessive force
being applied
| Use the setting gauge -3371-
→ Rep. gr.00 to check or set the gap dimensions. |
| – |
Loosen striker pin -5- and adjust after
adjustment of hinges and adjustment buffers
→ Anchor. |
| – |
By loosening bolts -3- on left and
right, it is possible to adjust rear lid -1-
in oversized holes of hinge -arrows a- and
-b-. |
| – |
After completing adjustments, perform corrosion protection measures
on hinge and bolts -3-. |
| – |
Adjust adjustment buffer. |
- Bolts
→ Chapter „Assembly overview - rear lid“
| Adjusting adjustment buffer |
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Note
| If necessary, renew adjusting buffer
→ Anchor. |
| – |
Loosen clamping bolt -4- until it is
visible in rubber buffer. |
| – |
Pull detent slide -3- out of adjusting
buffer -1-. |
| – |
Adjust detent slide to dimension -a- =
12.5 mm. |
| – |
Close rear lid in preliminary detent position with slight pressure
in the middle. |
| – |
Screw in clamping screw -1- of
adjustment buffer -2- to a depth of
-a - = 20 mm. |
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| – |
To remove adjustment buffer, turn entire buffer
-1- through 90°
-arrow a-. |
| – |
Remove buffer from rear lid -3-. |
| – |
Carefully check that stop -3- is
correctly seated in side panel -4-. |
| – |
To install, insert entire buffer -1- at
right-angle into rear lid -arrow c-. |
| – |
Turn buffer -1- through 90°
-arrow b-. |
| – |
Adjust buffers -1-
→ Anchor. |
| Special tools and workshop equipment
required |
|
|
|
| |
|
Torque wrench -V.A.G 1331- |
Note
| |
- If hexagon nuts are loosened -2-,
it is possible to adjust striker pin -1-
in the oversized holes of hinge -arrow a-
and -arrow b-.
|
| |
- Adjust striker pin -1- so that
the recess of the rear lid lock with rotary latch is centred
-1- relative to the striker pin when it
engages.
|
| – |
Remove trim for rear lid lock
→ General body repairs, interior; Rep. gr.70. |
| – |
Loosen hexagon nuts -2-. |
| – |
Move striker pin -1- into upper
position and tighten hexagon nuts -2-. |
| – |
Close rear lid and make sure adjustment has been carried out
correctly. |
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Hexagon nut
→ Chapter „Assembly overview - rear lid“ |
Special tools and workshop equipment
required
Removing
Torque wre ...
Special tools and workshop equipment
required
Removing
Torque wrench ...
Other materials:
Subsequent bleeding of hydraulic system
Note
Carry out subsequent bleeding when:
brake pedal travel is too long or so-called
»soft brake pedal«
Subsequent bleeding requires the assistance of a second
mechanic.
–&n ...
Vehicles with torsion beam axle
The connecting pipe can be cut through at the cutting point
in order to renew the centre and rear silencers separately.
Cutting point is marked by an indentation on circumference
of exhaust pipe.
Special tools and ...
Safety precautions when working on fuel supply system
Risk of injury due to highly-pressurised fuel.
The fuel system is under high pressure. Risk of injury due to fuel
which may spurt out.
–
Release high pressure before opening the fuel system.
& ...
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Removing and installing rear lid
Removing and installing bonnet lock