VW Golf manuals

Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo

Special tools and workshop equipment required
   
Release tool -T10159-
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

–  First press brake pedal in direction of brake servo and hold.
2 -  Plunger rod
3 -  Retaining lugs
–  Insert release tool -T10159- and pull it in direction of driver seat. When doing this, counterhold on brake pedal (at this stage, the pedal must not be allowed to move towards driver seat). This action will press retaining lugs -3- of mounting off ball head of push rod -2-.
For the sake of clarity, separation of brake pedal from brake servo is shown with pedal cluster removed.
–  Pull release tool -T10159- and brake pedal together towards driver seat. (This action will pull the brake pedal off the ball head of the plunger rod).
Specified torque
Footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry. ...

Connecting brake pedal to brake servo
–  Hold ball head of push rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. ...

Other materials:

Removing and installing ignition key battery
Removing     –  Folding out key bit -1--arrow a-. –  Use a small screwdriver -3- to raise the cover of battery compartment -2--arrow b-.   ...

Information stickers and plates
First read and observe the introductory information and safety warnings Safety certificates, stickers and plates showing important vehicle operation information are factory-fitted in the engine compartment and on certain parts such as the tank flap, front passenger sun visor, the driver door ...

Temporarily switch off the area monitoring system (Front Assist) in the following situations
First read and observe the introductory information and safety warnings The area monitoring system (Front Assist) should be switched off in the following situations due to system limitations  : If the vehicle is being towed. If the vehicle is on a rolling road test bed. If t ...

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