VW Golf manuals

Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo

Special tools and workshop equipment required
   
Release tool -T10159-
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

–  First press brake pedal in direction of brake servo and hold.
2 -  Plunger rod
3 -  Retaining lugs
–  Insert release tool -T10159- and pull it in direction of driver seat. When doing this, counterhold on brake pedal (at this stage, the pedal must not be allowed to move towards driver seat). This action will press retaining lugs -3- of mounting off ball head of push rod -2-.
For the sake of clarity, separation of brake pedal from brake servo is shown with pedal cluster removed.
–  Pull release tool -T10159- and brake pedal together towards driver seat. (This action will pull the brake pedal off the ball head of the plunger rod).
Specified torque
Footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry. ...

Connecting brake pedal to brake servo
–  Hold ball head of push rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. ...

Other materials:

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Removing and installing wheel bearing unit, torsion beam axle
Special tools and workshop equipment required Fitting sleeve -3241/4- Hub grease cap puller -VW 637/2- Torque wrench -V.A.G 1332- Tool insert -T10162 A- Torque wrench -V.A.G 1410-   ...

Instrument overview
Fig. 12 Instrument cluster in the dash panel First read and observe the introductory information and safety warnings Descriptions of the instruments  : Rev. counter (running engine speed in revolutions x 1,000 per minute). The start of the red zone on the dial indicates the ma ...

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