Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo
| Special tools and workshop equipment
required |
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Remove footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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First press brake pedal in direction of brake servo and
hold. |
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Insert release tool -T10159- and pull it in direction of
driver seat. When doing this, counterhold on brake pedal (at
this stage, the pedal must not be allowed to move towards driver
seat). This action will press retaining lugs
-3- of mounting off ball head of
push rod -2-. |
| For the sake of clarity, separation of brake pedal from
brake servo is shown with pedal cluster removed. |
| – |
Pull release tool -T10159- and brake pedal together towards
driver seat. (This action will pull the brake pedal off the ball
head of the plunger rod). |
| Footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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The brake pedal travel must not be restricted by additional floor
coverings.
Note
Do not lubricate or grease the pivot pin. The pivot pin must remain
dry.
...
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Hold ball head of push rod in front of mounting and push
brake pedal in direction of brake servo, so that the ball head
clicks into place.
...
Other materials:
Removing and installing ignition key battery
Removing
–
Folding out key bit -1--arrow a-.
–
Use a small screwdriver -3- to
raise the cover of battery compartment
-2--arrow b-.
...
Information stickers and plates
First read and observe the introductory information
and safety warnings Safety certificates, stickers and plates showing important
vehicle operation information are factory-fitted in the engine compartment and on
certain parts such as the tank flap, front passenger sun visor, the driver door ...
Temporarily switch off the area monitoring system (Front Assist) in the following
situations
First read and observe the introductory information
and safety warnings The area monitoring system (Front Assist) should be switched
off in the following situations due to system limitations :
If the vehicle is being towed.
If the vehicle is on a rolling road test bed.
If t ...
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Assembly overview - brake pedal, RHD vehicles
Connecting brake pedal to brake servo