VW Golf manuals

Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo

Special tools and workshop equipment required
   
Release tool -T10159B-
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

–  First press brake pedal in direction of brake servo and hold.
2 -  Plunger rod
3 -  Retaining lugs
–  Insert release tool -T10159B- and pull it in direction of driver seat. When doing this, counterhold on brake pedal (at this stage, the pedal must not be allowed to move towards driver seat). This action will press retaining lugs -3- of mounting off ball head of plunger rod -2-.
For the sake of clarity, separation of brake pedal from brake servo is shown with pedal cluster removed.
–  Pull release tool -T10159B- and brake pedal together towards driver seat. (This action will pull the brake pedal off the ball head of the plunger rod).
Specified torque
Footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

Removing and installing mounting bracket, RHD vehicles
Removing –  Remove wiper arms → Electrical system; Rep. gr.92. –  Remove plenum cham ...

Connecting brake pedal to brake servo
  Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. ...

Other materials:

Air conditioner compressor without magnetic clutch, with elastic drive coupling
The air conditioner compressor is driven directly by the power steering vane pump. There is an overload protection on the drive shaft of the air conditioner compressor, which shears in the event of the air conditioner compressor seizing, ...

Removing and installing short centre underbody cover
  Note The removal and installation procedures may have to be modified slightly depending on engine fitted. Removing Unclip spreader river -2- and remove centre underbody panels. –  Remove bolt -3-. Installi ...

Description
First read and observe the introductory information and safety warnings The full range of functions of the ProActive occupant protection system will only be available if the function has been activated in the infotainment system, the Sport driving mode is not active, and there are no fault ...

© 2016-2019 Copyright www.vwgolf.org