VW Golf manuals

Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo

Special tools and workshop equipment required
   
Release tool -T10159B-
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

–  First press brake pedal in direction of brake servo and hold.
2 -  Plunger rod
3 -  Retaining lugs
–  Insert release tool -T10159B- and pull it in direction of driver seat. When doing this, counterhold on brake pedal (at this stage, the pedal must not be allowed to move towards driver seat). This action will press retaining lugs -3- of mounting off ball head of plunger rod -2-.
For the sake of clarity, separation of brake pedal from brake servo is shown with pedal cluster removed.
–  Pull release tool -T10159B- and brake pedal together towards driver seat. (This action will pull the brake pedal off the ball head of the plunger rod).
Specified torque
Footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

Removing and installing mounting bracket, RHD vehicles
Removing –  Remove wiper arms → Electrical system; Rep. gr.92. –  Remove plenum cham ...

Connecting brake pedal to brake servo
  Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. ...

Other materials:

Charging battery in maintenance mode with solar panel -VAS 6102A-
Solar panel VAS 6102A General description: Solar panel -VAS 6102A- supports onboard supply and prevents spontaneous battery discharging. Solar panel -VAS 6102A- achieves max. voltage of 14.3 V and ...

Assembly overview - luggage compartment side trim, saloon
  Note The illustration shows the luggage compartment side trim on the left side. The right-hand side is similar (mirror image of left-hand side). 1 -  Luggage compartment side trim Removing and installing → Chapter ...

Assembly overview – wiper motor and wiper frame
  Note The illustration shows fitting locations for LHD vehicles. Fitting locations for RHD vehicles are similar. 1 -  Wiper motor Removing and installing → Chapter 2 -  Bolts ...

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