VW Golf manuals

Volkswagen Golf Service & Repair Manual: Rules for cleanliness

When working on the fuel supply and injection system, observe the following “5 rules” for cleanliness:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air. Do not move vehicle.
Make sure that no fuel gets onto the fuel hoses. Should this occur, the fuel hoses must be cleaned immediately.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.

Foreign objects in engine

To prevent the ingress of foreign bodies during work on the engine, seal open channels of the intake section and exhaust section with suitable bungs, for example from the engine bung set -VAS 6122-.
   
Repair instructions
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Contact corrosion
Contact corrosion can occur if unsuitable connecting elements (screws, bolts, nuts, washers, etc.) are used. For this reason, only connecting element ...

Other materials:

Removing and installing bracket for roof grab handle
  Note Removal and installation is described for the left front bracket for roof grab handle. Follow same instructions for the remaining brackets for roof grab handle as appropriate. Special tools and workshop equipment requ ...

Removing and installing headlight range control motor -V48-/-V49- (gas discharge headlights)
  Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way. Removing –  Remove headlight → Chapt ...

Fixing position of subframe
  Note Certain repairs on vehicles require the removal of the subframe or the entire front axle. The original position of the subframe relative to the body can be retained with the aid of qty. 4 locating pins -T10486/ ...

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