VW Golf manuals

Volkswagen Golf Service & Repair Manual: Rules for cleanliness

When working on the fuel supply and injection system, observe the following “5 rules” for cleanliness:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air. Do not move vehicle.
Make sure that no fuel gets onto the fuel hoses. Should this occur, the fuel hoses must be cleaned immediately.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.

Foreign objects in engine

To prevent the ingress of foreign bodies during work on the engine, seal open channels of the intake section and exhaust section with suitable bungs, for example from the engine bung set -VAS 6122-.
   
Repair instructions
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Contact corrosion
Contact corrosion can occur if unsuitable connecting elements (screws, bolts, nuts, washers, etc.) are used. For this reason, only connecting element ...

Other materials:

Changing bulbs in the tail light cluster in the body
Fig. 239 On the side of the luggage compartment: removing the tail light cluster Fig. 240 Tail light cluster in the body: removing the bulb holder ① to ⑤: release tabs First read and observe the introductory information and safety warningsThe steps should only be carried out in the spe ...

Starting conditions for auxiliary heater, supplementary heater mode
Terminal 15 (ignition) on Engine speed > 600 rpm Coolant temperature < 72 °C Ambient temperature < 5 °C Reserve fuel level not reached ...

Removing and installing immobiliser reader coil -D2-, vehicles with keyless access locking and starting system
Removing –  Move steering wheel to rearmost and lowest position. Use the entire range of adjustment of the steering column for this purpose. –  Remove lower steering column trim →&nb ...

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