VW Golf manuals

Volkswagen Golf Service & Repair Manual: Renewing crankshaft oil seal - belt pulley end

Special tools and workshop equipment required
   
Assembly tool -T10485-
 

Renewing crankshaft oil seal - belt pulley end

Puller hooks -T20143-
Procedure
–  Remove toothed belt → Chapter.
 

Renewing crankshaft oil seal - belt pulley end

–  Detach crankshaft pulley -1--arrow-.
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
 

Renewing crankshaft oil seal - belt pulley end

–  Pry out seal using extractor hook -T20143/2--arrow-.
–  Clean contact surface and sealing surface.
  Note
Do not lubricate new seal.
 

Renewing crankshaft oil seal - belt pulley end

–  Fit new seal in -direction of arrow- onto assembly sleeve -T10485/2-.
 

Renewing crankshaft oil seal - belt pulley end

–  Pull off assembly sleeve -T10485/3- in -direction of arrow-.
Installation position: closed end of seal faces fitting sleeve.
 

Renewing crankshaft oil seal - belt pulley end

–  Fit guide sleeve -T10485/2- with oil seal -1- onto crankshaft.
 

Renewing crankshaft oil seal - belt pulley end

–  Use fitting sleeve -T10485/1- and bolt -1- for poly V-belt pulley to pull in oil seal -2- onto stop.
 

Renewing crankshaft oil seal - belt pulley end

–  Fit crankshaft sprocket onto crankshaft.
The contact surface between vibration damper and crankshaft pulley must be free of oil and grease.
The machined surface -arrow- of crankshaft pulley must be positioned over the machined surface of the crankshaft journal.
–  Install toothed belt (adjust valve timing) → Anchor.
 

Renewing crankshaft oil seal - belt pulley end

Removing and installing engine support
Removing –  Disconnect battery → Electrical system; Rep. gr.27. –  Remove battery tr ...

Removing and installing sealing flange on pulley end
Special tools and workshop equipment required Flat scraper Sealant → Electronic Parts Catalogue ...

Other materials:

Assembly overview - cylinder head
  Note The camshafts must not be removed individually. In the event of repair, the camshaft housing must be renewed completely.   Note The illustration shows the cylinder head for en ...

Checking pressures in refrigerant circuit (using air conditioner service station)
  Note Check the cooling performance. The air conditioning system is operating correctly if the air emerging from the vent on the dashboard is at a temperature of 7oC or less. Set the Climatronic to: “LO”. ...

Electrical controls on the front seats
Fig. 44 Moving the front left seat forwards and backwards, adjusting the backrest and the seat cushion for height and tilt Fig. 45 Adjusting the lumbar support. First read and observe the introductory information and safety warnings The layout of the controls on the front right-hand seat ...

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