VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing wing

Special tools and workshop equipment required
   
   
 

Torque wrench -V.A.G 1783-
Torque wrench -V.A.G 1783-

Removing
  Note
Removal and installation are described only for the left wing. Removal and installation of the right wing are similar.

Removing and installing wing

–  Remove front wheel housing liner → Chapter.
–  Remove front bumper cover → Chapter.
–  Remove headlights → Vehicle electrics; Rep. gr.94
–  Removing left plenum chamber cover → Chapter.
–  Remove water deflector → Chapter.
–  Unscrew hexagon nut -4- and remove guide bracket -5-.
–  Wing insulation → Item.
–  Remove insulation for rib section → Item.
–  Remove centre hex studs -6-.
–  Remove bolts -2- and -3-
–  Remove wing -1- carefully.
  Note
The zinc intermediate piece -AKL 381 035 50--7- (if there is one) will be damaged during removal.
 
Installing
   
  Note
Install wing -1- without subjecting it to tensile stress.

Removing and installing wing

Install in the reverse order of removal observing the following:
–  Wing is aligned free of stress with wing bracket loosened → Chapter.
–  Always insert zinc intermediate piece -AKL 381 035 50--7- between wing and side member.
–  Ensure joints are parallel and shut lines are equal → Rep. gr.00.
Specified torques
  Wing → Chapter „Assembly overview - wing“
Assembly overview - deformable element
1 -  Front deformable element 2 -  Bolt 6.0 Nm 3 -  Rear deformable element 4 -  Bolt ...

Removing and installing wing bracket
Special tools and workshop equipment required         Torque wrench -V.A.G 1783- &nbs ...

Other materials:

Removing and installing parking aid control unit -J446-, left-hand drive vehicle
  Note When renewing the control unit, select Renew function for the respective control unit in Guided fault finding or Guided functions mode → Vehicle diagnostic tester. Removing ...

Technical data
Capacities for refrigerant R134a Air conditioner compressor Manufacturer Total capacity 6SES14C Manufacturer: Denso. 500 ± 15 grammes 11PXE14 Sanden 500 ± 15 grammes 6CVC140 Manufacturer: Delp ...

Seam seals, front body
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

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