VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing throttle valve module -GX3-

Throttle valve module -GX3- consists of
Throttle valve module -J338-
Throttle valve drive for electronic power control -G186-
Throttle valve drive angle sender 1 for electronic power control -G187-
Throttle valve drive angle sender 2 for electronic power control -G188-
Removing
–  Move clear air hoses at charge air pipe.
   
–  Release fasteners -arrows- using release tools -T10527- and -T10527/1-.
–  Remove air pipe -1-.
 

Removing and installing throttle valve module -GX3-

–  Open hose clips -arrows- and detach air duct -1-.
 

Removing and installing throttle valve module -GX3-

–  Disconnect electrical connector -3-.
–  Unscrew bolts -arrows- and remove throttle valve module -GX3--1- with adapter -2-.
Installing
Installation is carried out in the reverse order; note the following:
–  After throttle valve control module -GX3- has been renewed, it must be re-adapted to engine control unit -J623-. To do this, use vehicle diagnostic tester.
Specified torques
→ Chapter „Assembly overview - intake manifold“
 

Removing and installing throttle valve module -GX3-

Removing and installing intake manifold
Special tools and workshop equipment required Release tool -T10527- Release tool -T10527/1- ...

Injectors
...

Other materials:

O-ring
Use only O-rings that are resistant to refrigerant R134a and related refrigerant oils. O-rings are no longer colour-coded. Coloured and black O-rings are used. Check that the O-rings used have the correct internal diameters. ...

Correct sitting position
Fig. 41 There must be a distance of at least 25 cm between the driver and the steering wheel The distance to the dash panel must be at least 10 cm in the knee area Fig. 42 Correct seat belt routing and head restraint adjustment First read and observe the introductory information and safe ...

Assembly overview – plenum chamber bulkhead
1 -  Plenum chamber bulkhead q   Removing and installing → Chapter 2 -  Hexagon nut Qty. 2 8.0 Nm 3 -  Seal, plenum chamber bulkhead ...

© 2016-2020 Copyright www.vwgolf.org