VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing subframe without steering rack, except for e-Golf

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Subframe / Removing and installing subframe without steering rack, except for e-Golf

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1332-
 

Removing and installing subframe without steering rack, except for e-Golf

Engine and gearbox jack -V.A.G 1383 A-
Removing
  Note
The subframe is removed together with the suspension links.
Only Golf GTE
–  De-energise high-voltage system → Rep. gr.93.
Continuation for all vehicles
–  Loosen wheel bolts.
–  Raise vehicle.
–  Remove wheels.
–  Remove lower noise insulation → General body repairs, exterior; Rep. gr.66.
For vehicles with natural gas engines
 

Removing and installing subframe without steering rack, except for e-Golf

–  Unclip natural gas line -1- from clip -arrow-.
Continuation for all vehicles
 

Removing and installing subframe without steering rack, except for e-Golf

–  Detach exhaust system bracket from subframe -arrows-.
 

Removing and installing subframe without steering rack, except for e-Golf

–  Unscrew bolts -1- for pendulum support.
 

Removing and installing subframe without steering rack, except for e-Golf

–  Unscrew nut -1- from coupling rod -3- on both sides.
–  Pull out coupling rod -3- from anti-roll bar -2- on left and right side.
 

Removing and installing subframe without steering rack, except for e-Golf

–  Remove nuts -arrows- on left and right sides of vehicle.
 

Removing and installing subframe without steering rack, except for e-Golf

Vehicles with vehicle level sender
–  Disconnect connector -1- on front left vehicle level sender -G78- and/or front right vehicle level sender -G289-, as applicable.
Continuation for all vehicles
 

Removing and installing subframe without steering rack, except for e-Golf

–  Pull wiring harness -3- clips -1- and -2- off subframe and steering rack.
Only Golf GTE
Unclip high-voltage cable from subframe.
Continuation for all vehicles
 

Removing and installing subframe without steering rack, except for e-Golf

–  Remove bolts -1- for steering rack.
–  Prise steering rack out of dowel sleeves of subframe.
 

Removing and installing subframe without steering rack, except for e-Golf

–  Position engine and gearbox jack -V.A.G 1383 A--1- under subframe
–  Fixing subframe → Chapter and lowering approx. 10 cm.
 

Removing and installing subframe without steering rack, except for e-Golf

–  Pull out spreader clip -arrow-.
–  Lower subframe with engine and gearbox jack -V.A.G 1383 A-.
 

Removing and installing subframe without steering rack, except for e-Golf

–  Secure subframe on engine and gearbox jack -V.A.G 1383 A-.
–  Secure steering rack to body.
Installing
Install in reverse order of removal, observing the following:
–  On vehicles with vehicle level sender, carry out basic settings for wheel damper electronics → Vehicle diagnostic tester.
Specified torques
→ Chapter „Assembly overview - subframe“
→ Chapter „Assembly overview - steering rack“
Bolts for pendulum support → Rep. gr.10.
Bolts for noise insulation → General body repairs, exterior; Rep. gr.66.
Exhaust system to subframe → Rep. gr.26.
→ Chapter „Torque settings for wheel bolts“
If a crooked steering wheel is determined during the road test even though locating pins -T10486/1- were used, check wheel alignment. In this case the wheel alignment test results must be archived in the vehicle files.
 

Removing and installing subframe without steering rack, except for e-Golf

Assembly overview - subframe
1 -  Anti-roll bar with rubber bush Removing and installing → Chapter 2 -  Nut When tightening, cou ...

Removing and installing subframe with steering rack, LHD vehicles, except for e-Golf
Special tools and workshop equipment required     Ball joint puller -T10187-   ...

Other materials:

Connecting vacuum gauge for brake servo -VAS 6721-
Special tools and workshop equipment required     Vacuum gauge for brake servo -VAS 6721- –  Pull vacuum hose out of brake servo. First press the br ...

Assembly overview - brake pedal, RHD vehicles
  Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain dry. 1 -  Bolt 20 Nm 2 -  ...

Repairing lock carrier. Right headlight mounting
  Note Line -3- indicates the position where the tab might break off. –  Remove front bumper cover → Chapter. –  Remove headlights → Electrical system; Rep. gr.94. –  ...

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