VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing shock absorber, torsion beam axle

Removing and installing shock absorber, torsion beam axle

Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Torque wrench -V.A.G 1410-
Spring compressor -V.A.G 1752/1-
Spring retainer -V.A.G 1752/3A-

 
Removing
–  Loosen wheel bolts.
–  Raise vehicle.
–  Remove wheel.
–  Remove rear wheel housing liner → General body repairs, exterior; Rep. gr.66.
Vehicles with vehicle level sender
   
–  Remove bolt -1-.
–  Pull rear left -G76- lever -2- off axle beam -3-.
Vehicles with adaptive chassis control DCC
 

Removing and installing shock absorber, torsion beam axle

–  Disconnect connector -1- on shock absorber -2-.
–  Pull line -3- off shock absorber -2--arrow-.
  Note
If there is moisture in the area of the connector, blow compressed air on the contacts on the shock absorber and the connector.
Continuation for all vehicles
 

Removing and installing shock absorber, torsion beam axle

–  Insert spring compressor-1-.
1 -  Spring compressor -V.A.G 1752/1-
2 -  Spring retainer -V.A.G 1752/3A-
  WARNING
Ensure that coil spring is correctly seated in spring retainers -V.A.G 1752/3A--2-.
–  Compress coil springs until load on shock absorber is relieved.
 

Removing and installing shock absorber, torsion beam axle

–  Unscrew bolts -1- for shock absorber -2-.
 

Removing and installing shock absorber, torsion beam axle

–  Remove bolt -1-.
–  Remove shock absorber.
Installing
Install in reverse order of removal, observing the following:
–  On vehicles with vehicle level sender, carry out basic settings for wheel damper electronics → Vehicle diagnostic tester.
Specified torques
→ Chapter „Assembly overview - suspension strut, shock absorber, spring, torsion beam axle“
→ Chapter „Torque settings for wheel bolts“
Wheel housing liner → General body repairs, exterior; Rep. gr.66.
 

Removing and installing shock absorber, torsion beam axle

Assembly overview - suspension strut, shock absorber, spring, multi-link suspension
1 -  Bolt Renew after removing 50 Nm +45° 2 -  Shock absorber Removing and installing ...

Removing and installing shock absorber, multi-link suspension, left shock absorber
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Torque wrench -V.A.G 1410- Spring compressor -V.A.G 1752/1 ...

Other materials:

Assembly overview - long noise insulation
  Note The removal and installation procedures may have to be modified slightly depending on engine fitted. 1 -  Short noise insulation Removing –  Remove bolts -2-, -3- and -4-. –  Pull out ...

Mounting tyre, run-flat tyres, ultra-high performance tyres
Only trained personnel may perform any assembly work on run-flat tyres and ultra-high-performance tyres. If fitted, check tyre pressure sensor using vehicle diagnostic tester, and renew it as necessary. –  ...

Removing and installing brake pads, front brakes
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   Piston resetting appliance -T 10145- ...

© 2016-2019 Copyright www.vwgolf.org