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Volkswagen Golf Service & Repair Manual: Removing and installing selector mechanism without selector lever cable, manufacturer ZF

Volkswagen Golf Service & Repair Manual / 7- speed dual clutch gearbox 0CW / Gearbox mechanism, operation, contruction, diff / Selector mechanism / Removing and installing selector mechanism without selector lever cable, manufacturer ZF

Brief description
In the interior, the centre console must be removed.
The heat shield beneath the vehicle must be removed.
Removing
–  Remove selector lever handle → Chapter.
–  Remove centre console → General body repairs, interior; Rep. gr.68.
Golf, Golf Estate:
–  Remove centre console vent → Heating, air conditioning; Rep. gr.87.
Continued for all vehicles:
   
–  If fitted, remove mounting bracket -2-. To do this, unscrew bolts -1- on right and left.
–  Separate electrical connector from selector mechanism to vehicle wiring harness.
–  Shift selector lever on selector mechanism to position “N”. Only in this position the selector lever cable can be released.
–  Remove heat shield for centre tunnel below selector mechanism → General body repairs, exterior; Rep. gr.66.
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

–  Remove plug and securing clip -arrow-.
Renew the securing clip after each removal.
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

–  Fit a large screwdriver in grooves of locking mechanism and turn it 90° in direction of arrow.
–  Pull selector lever cable out of selector mechanism.
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

–  If fitted, remove bracket -A-.
–  Remove nuts -arrows- inside vehicle.
–  Remove selector mechanism -B- together with selector housing downwards.
Installing
Install in reverse order of removal. During this step, observe the following:
  Note
Do not bend or kink selector lever cable.
Do not grease selector lever cable.
Following installation of selector mechanism, selector lever cable must be checked for ease of movement and be adjusted.
Selector lever on selector mechanism must be set to position “N”. Only in this position the selector lever cable can be engaged.
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

–  Insert selector lever cable into selector mechanism until it is visible in locking mechanism -arrow-.
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

–  Fit a large screwdriver in grooves of locking mechanism and turn it 90° in direction of arrow.
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

–  The selector lever cable is properly engaged when the grooves in the locking mechanism are at right angles to the selector lever cable.
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

–  Install new securing clip -arrow- and insert plug.
–  Install heat shield below selector mechanism → General body repairs, exterior; Rep. gr.66.
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

–  If present, install mounting bracket -2- → General body repairs, interior; Rep. gr.68.
Golf, Golf Estate:
–  Install centre console vent → Heating, air conditioning; Rep. gr.87.
Continued for all vehicles:
–  Install centre console → General body repairs, interior; Rep. gr.68.
–  Install selector lever handle → Chapter.
–  Adjust selector lever cable → Chapter.
–  Check selector mechanism → Chapter.
Specified torques
Selector housing to body → Chapter
 

Removing and installing selector mechanism without selector lever cable, manufacturer ZF

Removing and installing selector mechanism with selector lever cable
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Removing and installing selector lever cable, manufacturer ZF
Special tools and workshop equipment required     Removal lever -80 - 200- Removing ...

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