VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing sealing flange on pulley end

Special tools and workshop equipment required
Flat scraper
Sealant → Electronic Parts Catalogue
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove air conditioner compressor with refrigerant lines connected, and tie it up on the right side → Heating, air conditioning; Rep. gr.87.
–  Remove toothed belt → Chapter.
   
–  Detach crankshaft pulley -1--arrow-.
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
 

Removing and installing sealing flange on pulley end

–  Unscrew bolts -1 … 8- and carefully remove sealing flange from the glued joint.
–  Drive out seal with sealing flange removed.
Installing
Installation is carried out in the reverse order; note the following:
The lubrication system can be soiled by sealant residue.
Cover open section of sump with clean clothes.
–  Remove sealant residue from sealing flange and sump (top section).
–  Remove any oil and grease from sealing surfaces.
  Note
 

Removing and installing sealing flange on pulley end

Observe use-by-date of sealant.
–  Cut off nozzle on tube at front marking (diameter of nozzle approx. 2 mm).
 

Removing and installing sealing flange on pulley end

–  Slide gasket -1- onto dowel pins in cylinder block.
–  Apply a thin bead of sealant at the edge of the joint between the cylinder block and the sump -arrows-.
 

Removing and installing sealing flange on pulley end

–  Thinly coat lower sealing surface -arrow- of sealing flange with sealant.
  Note
Install the sealing flange within 5 minutes after the sealant has been applied.
–  Carefully fit gasket sealing flange onto dowel pins on cylinder block.
–  Tighten bolts for sealing flange → Fig..
–  Install crankshaft oil seal on belt pulley end → Chapter.
 

Removing and installing sealing flange on pulley end

–  Fit crankshaft sprocket onto crankshaft.
The contact surface between vibration damper and crankshaft pulley must be free of oil and grease.
The machined surface -arrow- of crankshaft pulley must be positioned over the machined surface of the crankshaft journal.
–  Install toothed belt (adjust valve timing) → Anchor.
–  Install air conditioner compressor → Heating, air conditioning; Rep. gr.87.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
Specified torques
→ Fig. „“Sealing flange at belt pulley end - Prescribed torque and tightening sequence”“
→ Heating, air conditioning; Rep. gr.87
 

Removing and installing sealing flange on pulley end

Renewing crankshaft oil seal - belt pulley end
Special tools and workshop equipment required     Assembly tool -T10485-   ...

Cylinder block, gearbox end
...

Other materials:

Seam seals, middle body
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

Diesel
First read and observe the introductory information and safety warnings Diesel The service intervals are shorter if you use diesel with a high sulphur content ⇒ BookletService schedule,  . A Volkswagen dealership will be able to tell you which countries have diesel with a high sulphur c ...

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1 -  Coolant hose 2 -  Coolant pipe Clipped onto intake manifold (bottom) To remove, remove intake manifold → Chapter. 3 -  Bolt 8 Nm 4&nb ...

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