VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing refrigerant line between condenser and evaporator

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Refrigerant circuit / Removing and installing refrigerant line between condenser and evaporator

Special tools and workshop equipment required
   
   

Engine bung set -VAS 6122
Engine bung set -VAS 6122

Torque wrench -V.A.G 1331/- (5…50 Nm)
Air conditioner service station
Removing
–  Observe safety precautions → Chapter „Safety precautions when handling refrigerants“.
–  Comply with notes → Chapter „Working on refrigerant circuit“.
–  Extract refrigerant using air conditioner service station before opening refrigerant circuit.
–  Remove front bumper cover → General body repairs, exterior; Rep. gr.63.
–  Remove right engine mounting → Rep. gr.10.
Risk of freezing injury caused by escaping pressurised refrigerant.There is a risk of injury to the skin and parts of the body due to freezing.Always wear safety gloves.Always wear safety goggles.Extract refrigerant, and open the refrigerant circuit immediately afterwards.If more than 10 minutes passed since the refrigerant has been extracted, do not open the refrigerant circuit prior to extracting refrigerant anew. Due to re-evaporation, pressure will be built up in the refrigerant circuit.
 

Removing and installing refrigerant line between condenser and evaporator

–  Unscrew nut -1-.
–  Separate refrigerant lines.
 

Removing and installing refrigerant line between condenser and evaporator

–  Unscrew bolt -5- of lower refrigerant line -3-.
–  Remove refrigerant line -3- from condenser -1-.
–  Unclip refrigerant line -3- from retainers, and remove it.
Installing
Installation is carried out in the reverse order. When installing, note the following:
–  Renew seals. For versions, refer to → Electronic Parts Catalogue.
–  Moisten seals with refrigerant oil before installing → Chapter.
  Note
Ensure proper seating of seals in the groove of the respective refrigerant line.
Specified torques
→ Chapter „System overview - refrigerant circuit“.
Assembly overview - assembly mountings → Rep. gr.10
Front bumper cover → General body repairs, exterior; Rep. gr.63
 

Removing and installing refrigerant line between condenser and evaporator

Refrigerant line with restrictor
Observe safety precautions → Chapter „Safety precautions when handling refrigerants“. –  Comply with notes →& ...

Removing and installing refrigerant line between condenser and air conditioner compressor
Special tools and workshop equipment required         Torque wr ...

Other materials:

Pedals
Fig. 132 Pedals in vehicles with a manual gearbox: ① accelerator, ② brake pedal, ③ clutch pedal Fig. 133 Pedals in vehicles with an automatic gearbox: ① accelerator, ② brake pedal First read and observe the introductory information and safety warnings The operation and freedom ...

Removing and installing tail light in rear lid
  Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way. If the event of a defective LED, the entire tail light needs to be rene ...

Auto Hold function
Fig. 146 In lower part of centre console: button for Auto Hold First read and observe the introductory information and safety warnings The indicator lamp in the button   (arrow) lights up when the function is switched on. When switched on, the Auto Hold function automatical ...

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