VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing radiator cowling

Removing
–  Release hose clip -1- and detach air hose.
   
–  Unscrew bolt -2- on left and right.
–  Unclip air duct at lock carrier and detach.
Risk of hand injury caused by the radiator fan starting automatically.Do not grasp into the radiator fan when disconnecting the connector.
 

Removing and installing radiator cowling

–  Unplug electrical connector -1- for radiator fan (push retainer to the rear -arrow A- and press down release catch).
–  Press locking tabs on left and right sides of radiator cowl -arrow B- and at the same time lift radiator cowl off radiator.
–  To do this, turn radiator cowl on one side through approx. 45° upwards.
  Note
If there are minor dents in the fins, refer to → Chapter.
Installing
Installation is carried out in the reverse order; note the following:
–  Electrical connections and routing → Current flow diagrams, Electrical fault finding and Fitting locations.
Specified torques
Specified torque of air duct → Chapter
 

Removing and installing radiator cowling

Removing and installing radiator, Golf, Golf SV, Golf Estate
  Note Radiator and water radiator for charge air cooling circuit are removed together. Removing –  ...

Removing and installing radiator fan -V7
Risk of hand injury caused by the radiator fan starting automatically.Do not grasp into the radiator fan when disconnecting the connector. Removing   ...

Other materials:

Removing and installing steering rack, LHD vehicles, except for e-Golf
Special tools and workshop equipment required Ball joint puller -T10187- Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1332- Engine and gearbox jack -V.A.G 1383 A-   Removing ...

Measuring axial clearance of crankshaft
Risk of damage to bearing pedestals when the crankshaft is removed.If the bolts of the crankshaft bearing cap are loosened, the bearing pedestals of the cylinder block will be deformed, and damage to the bearings will result.Never remove the crankshaft. Special tools ...

Steering rack
To achieve the desired results when performing repairs on the steering rack it is important to work with the greatest possible care and cleanliness, and to use proper tools in good condition. Also note the basic rules on safety when performing repair pro ...

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