Volkswagen Golf Service & Repair Manual: Removing and installing protective cap
| Special tools and workshop equipment
required |
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| Thrust piece -T10502- for rear brake FNc-M38 (15”) |
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| Thrust piece -T10146/5- for rear brake FNc-M42 (17”) |
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| Piston resetting appliance -T 10145- |
| Only the protective cap is intended to be renewed. |
 Note
| The brake caliper does not need to be removed in order to
renew the protective cap; do not unbolt the break hose. |
| Piston has been moved back. |
| Parking brake motor has been removed. |
Risk of damage to ball screw due to removal of piston and compressor
nut.Never unscrew piston and compressor nut completely. |
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| – |
Unscrew piston (-direction of arrow-)
by maximum of 20 mm (-dimension a-)
using an E11 Torx socket. |
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| – |
Lever protective cap off brake caliper using wedge 3409
-arrows-. |
| Install in reverse order of removal, observing the
following: |
| – |
The surfaces of the piston and brake caliper must be cleaned
only with methylated spirits, and then dried. |
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| – |
Insert protective cap into groove
-arrow- in piston. |
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| – |
Screw piston back in (-direction of
arrow-). |
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| – |
Push protective cap onto brake caliper using assembly tool
-T10502--2- and piston resetting
appliance -T 10145--1- in such a
way that protective cap lies against brake caliper all round its
circumference. |
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When carrying out repairs, install all parts supplied in
repair kit.
Use only methylated spirits for cleaning the brake.
...
Other materials:
Assembly overview – headlight washer system, »R«
1 -
Cap
For filler neck.
2 -
Strainer
3 -
Washer fluid reservoir, upper part
Washer fluid reservoir, 2-part version
Removing and installing
→ Chapter
...
Infrared heater -VAS 6877
Designation:
Infrared heater -VAS 6877-
Product description:
The infrared heater is used to dry putty, filler, base coat,
top coat and clear coat on vertical or horizontal surfaces.
...
Detaching fibre optic cable from cable harness connector
Removing
–
Pull fibre optic cable connector off the relevant control
unit.
–
Release the locking mechanism in fibre optic cable connector
-1- by pressing it.
–
...
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Assembly overview - rear brake caliper