Volkswagen Golf Service & Repair Manual: Removing and installing protective cap
| Special tools and workshop equipment
required |
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| Thrust piece -T10502- for rear brake FNc-M38 (15”) |
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| Thrust piece -T10146/5- for rear brake FNc-M42 (17”) |
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| Piston resetting appliance -T 10145- |
| Only the protective cap is intended to be renewed. |
 Note
| The brake caliper does not need to be removed in order to
renew the protective cap; do not unbolt the break hose. |
| Piston has been moved back. |
| Parking brake motor has been removed. |
Risk of damage to ball screw due to removal of piston and compressor
nut.Never unscrew piston and compressor nut completely. |
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Unscrew piston (-direction of arrow-)
by maximum of 20 mm (-dimension a-)
using an E11 Torx socket. |
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Lever protective cap off brake caliper using wedge 3409
-arrows-. |
| Install in reverse order of removal, observing the
following: |
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The surfaces of the piston and brake caliper must be cleaned
only with methylated spirits, and then dried. |
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Insert protective cap into groove
-arrow- in piston. |
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Screw piston back in (-direction of
arrow-). |
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Push protective cap onto brake caliper using assembly tool
-T10502--2- and piston resetting
appliance -T 10145--1- in such a
way that protective cap lies against brake caliper all round its
circumference. |
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When carrying out repairs, install all parts supplied in
repair kit.
Use only methylated spirits for cleaning the brake.
...
Other materials:
Removing and installing swivel joint
Special tools and workshop equipment required
Ball joint puller -3287 A-
Angle wrench -V.A.G 1756-
Ring spanner insert -V.A.G 1332/10-
...
Notes on releasing and dismantling contact housings
Note
Observe the general notes on repairs to the vehicle
electrical system
→ Chapter.
To release, always use the correct release tools. Under no
circumstances should the contacts be pulled out of the ...
Flat spots caused by hard braking
This type of flat spots may be caused by hard braking on a
rough surface such as a tarmac road.
During this type of braking manoeuvre only a certain area of
the tyre is abraded accordingly and therefore causes an
imbala ...
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Assembly overview - rear brake caliper