Volkswagen Golf Service & Repair Manual: Removing and installing protective cap
| Special tools and workshop equipment
required |
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| Thrust piece -T10502- for rear brake FNc-M38 (15”) |
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| Thrust piece -T10146/5- for rear brake FNc-M42 (17”) |
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| Piston resetting appliance -T 10145- |
| Only the protective cap is intended to be renewed. |
 Note
| The brake caliper does not need to be removed in order to
renew the protective cap; do not unbolt the break hose. |
| Piston has been moved back. |
| Parking brake motor has been removed. |
Risk of damage to ball screw due to removal of piston and compressor
nut.Never unscrew piston and compressor nut completely. |
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Unscrew piston (-direction of arrow-)
by maximum of 20 mm (-dimension a-)
using an E11 Torx socket. |
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Lever protective cap off brake caliper using wedge 3409
-arrows-. |
| Install in reverse order of removal, observing the
following: |
| – |
The surfaces of the piston and brake caliper must be cleaned
only with methylated spirits, and then dried. |
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Insert protective cap into groove
-arrow- in piston. |
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Screw piston back in (-direction of
arrow-). |
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Push protective cap onto brake caliper using assembly tool
-T10502--2- and piston resetting
appliance -T 10145--1- in such a
way that protective cap lies against brake caliper all round its
circumference. |
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When carrying out repairs, install all parts supplied in
repair kit.
Use only methylated spirits for cleaning the brake.
...
Other materials:
Legislative conditions
The manufacturer is issued with a general operating permit
(GTA in accordance with § 20 StVZO (German road traffic and
licensing regulations) and EU operating permit) for the overall
vehicle with all parts for specific conversions.
Conv ...
Assembly overview - cylinder head
Note
The camshafts must not be removed individually.
In the event of repair, the camshaft housing must be renewed
completely.
Note
The illustration shows the cylinder head for en ...
Performance figures
First read and observe the introductory information
and safety warnings For reasons of vehicle registration and vehicle taxation,
the power output and performance of some engines may vary in some countries from
the information given in this booklet.
Petrol engines
...
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Assembly overview - rear brake caliper