VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing oil separator

Special tools and workshop equipment required
Flat scraper
Commercially available studs, M6x20 mm, qty. 2
Sealant remover
Sealant → Electronic Parts Catalogue
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
   
–  Unscrew bolts -arrow- and push charge air cooling pump -V188- to one side.
 

Removing and installing oil separator

–  Pull off crankcase breather hose -3-.
–  Release fasteners -2--arrow- on cover -1- for oil separator and detach cover.
 

Removing and installing oil separator

–  Loosen and unscrew bolts in the sequence -9 … 1-.
–  Carefully release oil separator from bonded joint.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Danger of soiling lubrication system.
Cover open parts of engine.
–  Remove sealant residues from cylinder block with a flat scraper.
–  Remove any oil and grease from sealing surfaces.
 

Removing and installing oil separator

–  Screw 2 M6x20 mm studs a few turns into holes -arrows-.
  Note
 

Removing and installing oil separator

Observe expiry date of sealing compound.
 

Removing and installing oil separator

–  Cut off nozzle on tube at front marking (diameter of nozzle approx. 2.0 mm).
Danger of blocking lubrication system with excess sealant.
Do not apply sealant bead thicker than specified.
–  Apply bead of sealant -arrow- onto clean sealing surface of oil separator as shown in illustration.
Width of sealant bead: 2.0 mm
The oil separator must be installed within 5 minutes after applying the sealant.
 

Removing and installing oil separator

–  Fit oil separator onto studs -arrows- and push it onto crankcase.
–  Start securing bolts.
–  Unscrew studs.
–  Oil separator, specified torque and tightening sequence → Fig.
Further installation steps are carried out in the reverse order; note the following:
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
Specified torques
Oil separator - specified torque and sequence → Fig. „“Oil separator - tightening torque and sequence”“
→ Chapter „Assembly overview - electric coolant pump“
 

Removing and installing oil separator

Assembly overview - crankcase breather system
1 -  Hose For crankcase breather 2 -  Cover For oil separator 3 -  Oil separator ...

Oil filter, oil pressure switch
...

Other materials:

Drawers
Fig. 116 Drawer under the front seat First read and observe the introductory information and safety warnings A drawer may be located under each of the front seats  . Opening or closing the drawer To open, press the button in the drawer grip and open the drawer. To close, push the dra ...

Wiring harness repair set -VAS 1978A-
The new wiring harness repair set -VAS 1978A- allows optimal repair quality to be achieved in the area of vehicle electrics. Using the new pliers, repairs to connectors and wiring open circuits can be carried out. To do this, complete repair wire section ...

Anti-theft alarm
First read and observe the introductory information and safety warnings Depending on the vehicle equipment level, the vehicle may have an anti-theft alarm and a SAFELOCK mechanism   . The anti-theft alarm makes it more difficult to break into the vehicle or steal it. The anti-theft alar ...

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