Volkswagen Golf Service & Repair Manual: Removing and installing oil separator
| Special tools and workshop equipment
required |
| Commercially available studs, M6x20 mm, qty. 2 |
| Sealant
→ Electronic Parts Catalogue |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
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| – |
Unscrew bolts -arrow- and push
charge air cooling pump -V188- to one side. |
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| – |
Pull off crankcase breather hose -3-. |
| – |
Release fasteners -2--arrow- on
cover -1- for oil separator and
detach cover. |
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| – |
Loosen and unscrew bolts in the sequence
-9 … 1-. |
| – |
Carefully release oil separator from bonded joint. |
| Installation is carried out in the reverse order; note the
following: |
 Note
| Danger of soiling lubrication system. |
| Cover open parts of engine. |
| – |
Remove sealant residues from cylinder block with a flat
scraper. |
| – |
Remove any oil and grease from sealing surfaces. |
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| – |
Screw 2 M6x20 mm studs a few turns into holes
-arrows-. |
Note
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| Observe expiry date of sealing compound. |
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| – |
Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2.0 mm). |
| Danger of blocking lubrication system with excess sealant. |
| Do not apply sealant bead thicker than specified. |
| – |
Apply bead of sealant -arrow-
onto clean sealing surface of oil separator as shown in
illustration. |
| Width of sealant bead: 2.0 mm |
| The oil separator must be installed within 5 minutes after
applying the sealant. |
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| – |
Fit oil separator onto studs -arrows-
and push it onto crankcase. |
| – |
Oil separator, specified torque and tightening sequence
→ Fig. |
| Further installation steps are carried out in the reverse
order; note the following: |
| – |
Install noise insulation
→ General body repairs, exterior; Rep. gr.66. |
| Oil separator - specified torque and sequence
→ Fig. „“Oil separator - tightening torque and sequence”“ |
| → Chapter „Assembly overview - electric coolant pump“ |
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1 -
Hose
For crankcase breather
2 -
Cover
For oil separator
3 -
Oil separator
...
Other materials:
Aqua Premium system (painting rims)
Designation:
Metallic waterborne base coat -LWG 056 1H7 A1-
Issued 04.2013
Product description
Instructions for painting rims with metallic waterborne base
coat -LWG 056 1H7 ...
Stowage compartment in the front centre console
Fig. 111 In the centre console: stowage
compartment
First read and observe the introductory information
and safety warnings To open, briefly press the cover of the stowage
compartment (arrow).
To close, push the stowage compartment cover down as far as it will go.
The stowage co ...
Switch and sender in refrigerant circuit and related connections
Note
See vehicle-specific refrigerant circuit for switching
pressures, removing and fitting switches, together with switch
arrangement and versions.
→ Rep. gr.87
...
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Assembly overview - crankcase breather system