VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, RHD vehicles

Removing
–  Remove wiper arms → Electrical system; Rep. gr.92.
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove wiper motor -V- → Electrical system; Rep. gr.92.
   
–  Remove bolt -1-.
–  Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68
–  Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68
–  Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.
–  Remove knee airbag → General body repairs, interior; Rep. gr.69.
 

Removing and installing mounting bracket, RHD vehicles

–  Remove footwell vent -1- on driver side → Heating, air conditioning system; Rep. gr.87.
–  To do this, unscrew bolt -2- and remove footwell vent on driver side -1-.
–  Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.
–  Separate brake pedal from brake servo → Chapter.
 

Removing and installing mounting bracket, RHD vehicles

–  Release connectors -arrows- and pull off.
–  Remove accelerator pedal module -1- from mounting bracket -2- → Rep. gr.20.
 

Removing and installing mounting bracket, RHD vehicles

–  Unclip wiring harness -2- from mounting bracket -1--arrows-.
 

Removing and installing mounting bracket, RHD vehicles

–  Remove nuts -arrows- from mounting bracket -1-.
 

Removing and installing mounting bracket, RHD vehicles

–  Secure brake servo -1- against falling.
Installing
Install in reverse order of removal, observing the following:
 

Removing and installing mounting bracket, RHD vehicles

–  Ensure to route wiring harness -2- correctly so that it is not trapped.
–  Clip wiring harness -2- to mounting bracket -1--arrows-.
–  Connect brake pedal to brake servo → Chapter.
Specified torques
→ Chapter „Assembly overview - brake pedal, RHD vehicles“
Crash bar → General body repairs, interior; Rep. gr.70.
Footwell vents → Heating, air conditioning system; Rep. gr.87.
Knee airbag → General body repairs, interior; Rep. gr.69.
Covers on driver side → General body repairs, interior; Rep. gr.68
Windscreen wiper system → Electrical system; Rep. gr.92
Plenum chamber cover → General body repair, exterior; Rep. gr.50
 

Removing and installing mounting bracket, RHD vehicles

Removing and installing mounting bracket, LHD vehicles
Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. –  Remove footwell cover on driv ...

Separating brake pedal from brake servo
Special tools and workshop equipment required     Release tool -T10159B- –  ...

Other materials:

Headlight washer system
–  To loosen the connection, push the lock ring -1--arrow- and pull off the hose connection. –  To secure the connection, push and hold the lock ring -arrow- and push on the hose connection. Check that the s ...

Removing and installing protective cap
Special tools and workshop equipment required     Removal wedge -3409-   Thrust piece -T10502- for rear brake FNc-M38 (15”) ...

Run-flat tyres, repair work
  WARNING Tyres with run-flat properties must be replaced after they have been run deflated. Adhere to the special assembly instructions → Chapter. ...

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