VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.
–  Remove centre console cover on driver side → General body repairs, interior; Rep. gr.68.
–  Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68.
–  Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.
   
–  Remove knee airbag -1- → General body repairs, interior; Rep. gr.69.
 

Removing and installing mounting bracket, LHD vehicles

–  Remove footwell vent on driver side → Heating, air conditioning system; Rep. gr.87.
–  Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.
 

Removing and installing mounting bracket, LHD vehicles

–  Unscrew bolt -2-, detach crash bar -1- and push it to one side.
 

Removing and installing mounting bracket, LHD vehicles

–  Remove control unit for data bus diagnostic interface -J533--3- and lay it to one side. → Electrical system; Rep. gr.97.
–  Separate brake pedal from brake servo → Chapter.
–  Pull connector off accelerator pedal position sender.
 

Removing and installing mounting bracket, LHD vehicles

–  Unscrew bolts -1- and fold footwell trim -2- in direction of arrow towards vehicle interior.
 

Removing and installing mounting bracket, LHD vehicles

–  Unscrew nuts -1 to 4-.
–  Carefully remove foot pedal cluster.
Installing
Install in reverse order. Note the following when doing this:
–  Connect brake pedal to brake servo → Chapter.
 

Removing and installing mounting bracket, LHD vehicles

Tightening sequence for securing nuts:
Specified torques
→ Chapter „Assembly overview - brake pedal, LHD vehicles“
Crash bar → General body repairs, interior; Rep. gr.70.
Footwell vents → Heating, air conditioning system; Rep. gr.87.
Knee airbag → General body repairs, interior; Rep. gr.69.
Covers on driver side → General body repairs, interior; Rep. gr.68
 

Removing and installing mounting bracket, LHD vehicles

Removing and installing brake pedal
It is not possible to remove the brake pedal separately. –  To be able to remove it, pedal cluster with mounting bracket must be removed ...

Removing and installing mounting bracket, RHD vehicles
Removing –  Remove wiper arms → Electrical system; Rep. gr.92. –  Remove plenum cham ...

Other materials:

Identification markings on the tyre sidewall, standard tyres
Example: Continental ContiPremiumContact 2 1 -  Size code e.g. 205/55 R 16 → Anchor 2 -  Position of TWIs (Tread Wear Indicators) 3 -  Manufacturer (trade name) ...

Removing and installing brake master cylinder, LHD vehicles
Special tools and workshop equipment required     Brake filling and bleeding equipment -VAS 5234-   Torque wrench -V.A.G 1331- ...

Removing and installing fuel gauge sender -G-, vehicles with four-wheel drive
Removing –  Remove fuel delivery unit → Chapter. –  Disconnect connector -4- from right flange.     –  Disengag ...

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