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Volkswagen Golf Service & Repair Manual: Removing and installing -J245-sliding sunroof adjustment control unit

Volkswagen Golf Service & Repair Manual / General body repairs, exterior / Sliding roof / Sliding sunroof / Removing and installing -J245-sliding sunroof adjustment control unit

Special tools and workshop equipment required
   
Removing
 

Torque wrench -V.A.G 1783-
Torque wrench -V.A.G 1783-

Removing and installing -J245-sliding sunroof adjustment control unit

–  Remove glass panel → Chapter.
–  If drive is defective, remove glass panel → Chapter.
–  Pull self-adhesive insulation -3- off.
–  Remove bolts -2-.
–  Pull out cover upwards at an angle -arrows-.
 
  WARNING
Remove or install drive for panorama tilting sunroof glass panel only when sunroof is closed ("0" position ).
The requirements for removing and installing drive are: Engine not running and ignition off, key not in ignition and door open.

Removing and installing -J245-sliding sunroof adjustment control unit

–  Switch engine and ignition off, remove key and open door.
This situation must be maintained until drive has been installed.
–  Remove bolts -4- and pull off drive for panorama tilting roof -1-.
–  Detach drive connector -5-.
 
Installing
   
  Note
The bolts for the drive are microencapsulated and must always be renewed.

Removing and installing -J245-sliding sunroof adjustment control unit

–  Plug in connector -5- at drive -1-.
–  Check that the clips -2- are correctly seated.
–  Attach drive -1- and tighten bolts -4-.
–   
–  After installation, the key can be inserted in ignition and starter switch again.
–  Then test for proper function.

Removing and installing -J245-sliding sunroof adjustment control unit

–  Push cover onto assembly frame.
–  Tighten bolts -2-.
–  Attach self-adhesive insulation -3-.
Specified torques
  Sliding sunroof adjustment control unit -J245- → Chapter
  Cover → Chapter
Removing and installing front trim for sliding sunroof
Special tools and workshop equipment required       Cartridge gun -V.A.G 1628- ...

Closing sunroof by hand
Removing –  Remove glass panel → Chapter. –  If drive is defective, remove glass panel → Chapter. ...

Other materials:

Operation and safety notes for gas discharge bulbs
  Note Never change bulbs if you are not familiar with the appropriate procedures, safety precautions or tools.   WARNING Risk of death due to high voltage. ...

Upgrade kit -VAS 1978/50-
Upgrade kit -VAS 1978/50- is required to bring the “old”wiring harness repair set -VAS 1978- up to the latest standard of wiring harness repair set -VAS 1978A-. The upgrade kit comprises of 4 assembly and 10 release tools, a new set of crimping plier ...

Removing and installing swivel module position sensor -G474-/-G475-
  Note Left swivel module position sensor -G474- and right swivel module position sensor -G475- are only fitted on gas discharge headlights. The swivel module position sensor is located in the headlight housing a ...

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