VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing ignition coils with output stage

Special tools and workshop equipment required
   
Puller -T10530-
  Note
The ignition coils are easier to remove when the engine is warm. The grease used during installation of the ignition coils makes it easier to remove them and the spark plug connectors when the engine is warm.
Ignition coils with output stage and spark plug connectors are available individually for repairs → ETKA (Electronic Parts Catalogue
Removing
Ignition coils “cyl. 2, 3 and 4”:
 

Removing and installing ignition coils with output stage

–  Release hose clips -1- and -2-, and remove air pipe.
All ignition coils (continued):
 

Removing and installing ignition coils with output stage

–  Disconnect electrical connector -2-.
–  Remove bolt -1-.
 

Removing and installing ignition coils with output stage

–  Push puller -T10530- into hole in ignition coil -1- to stop.
–  Tighten knurled nob -2- in -direction of arrow-.
 

Removing and installing ignition coils with output stage

–  Pull ignition coil out of camshaft housing in -direction of arrow- using puller -T10530-.
  Note
Ignition coil with output stage and spark plug connectors are available individually for repairs → ETKA (Electronic Parts Catalogue
The spark plug connectors are removed from the ignition coils by hand.
Installing
Installation is carried out in the reverse order; note the following:
–  Slide spark plug connector -1- by hand onto ignition coil as far as stop.
 

Removing and installing ignition coils with output stage

The vent drilling -2- must be centred relative to connector housing -3- while doing so.
–  Insert all spark plugs with spark plug connector loosely into spark plug recess.
–  Align ignition coils with connectors and simultaneously push all connectors onto ignition coils.
–  Press ignition coils evenly onto spark plugs by hand (do not use tool).
Specified torques
→ Chapter „Assembly overview - ignition system“
 

Removing and installing ignition coils with output stage

Assembly overview - ignition system
1 -  Bolt The specified torque influences the function of the knock sensor. 20 Nm 2 -  Knock sensor 1 -G61- ...

Removing and installing knock sensor 1 -G61
Removing –  Remove air conditioner compressor from bracket and tie up → Heating, air conditioning; Rep. gr.87. ...

Other materials:

Wax-based underseal -D 316 000 A1
Designation: Wax-based underseal -D 316 000 A1- Issued 01.2008 Product description Wax underseal -D 316 000 A1- offers excellent long-term underbody corrosion protection. ...

Removing and installing right vent temperature sender -G151
Special tools and workshop equipment required Vehicle diagnostic tester Removing   Note Only on vehicles with Climatronic. On vehicles with heater or air conditioning syste ...

Removing and installing control unit and hydraulic unit, LHD vehicles, four-wheel drive, »R«
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2-         Sealing plugs, assemb ...

© 2016-2019 Copyright www.vwgolf.org