Volkswagen Golf Service & Repair Manual: Removing and installing hinges
Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1331- |
– |
Lower moulded headliner in area of hinge mounting
→ General body repairs, interior; Rep. gr.70. |
– |
Moulded headliner can now be lowered sufficiently to allow hexagon
nut -4- to be unscrewed without damage
occurring to moulded headliner. |
– |
Loosen hexagon nut -4- and bolts
-2-. Do not unscrew completely. |
Note
- Mask off the edge of the roof and the upper edge of the rear lid to
prevent the paintwork from being damaged
- For the following procedure a 2nd mechanic is required to support the
rear lid in the area indicated by the -arrow-.
- The gas struts remain installed
– |
Unscrew hexagon nut -4- and bolts
-2-. |
Hinge -1- installation is carried out
in reverse order of removal. |
Note
- Make sure that washer -3- is correctly
seated.
- Recreate all seals which have been broken.
- Before closing rear lid, check function of lid release components
- Hexagon nut and bolts
→ Chapter „Assembly overview - rear lid“
Special tools and workshop equipment
required
Removing
Torque wrench ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Renewing rear bonded rubber bush
Special tools and workshop equipment required
Tensioning strap -T10038-
Assembly tool -T10263-
Assembly tool -T10356-
Engine and gearbox jack -V.A.G 1383 A-
Hydraulic press -VAS 6178- and thrust piece - ...
Removing and installing throttle valve module -GX3-
Throttle valve module -GX3- consists of
Throttle valve module -J338-
Throttle valve drive for electronic power control -G186-
Throttle valve drive angle sender 1 for electronic power
co ...
Removing and installing driver side storage compartment
Removing
–
Open driver side storage compartment -1-
in -direction of arrow-.
–
Release driver side storage compartment -1-
from upper catches and remove it at bottom from dash panel
-2-.
Insta ...
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