VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing gearbox mounting

Removing
   
–  Release hose clips -1- and -2-, and remove air pipe.
–  Remove air filter housing → Chapter.
–  Remove battery tray → Electrical system; Rep. gr.27.
–  Release fastener -arrow-, detach engine control unit -J623- and place to one side.
 

Removing and installing gearbox mounting

Remove engine control unit → Chapter.
 

Removing and installing gearbox mounting

–  Unscrew nuts -arrows- and remove bracket -1-.
  Note
Different types of brackets are fitted depending on version.
 

Removing and installing gearbox mounting

–  Unclip cable guide -1- upwards -arrows- and push slightly to one side.
–  Supporting engine in installation position → Chapter „Supporting engine in installation position“
 

Removing and installing gearbox mounting

–  Remove bolts -arrows- and detach gearbox mounting -1-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew bolts tightened through an additional specified angle.
Gearbox support and support arm of gearbox mounting must be perfectly parallel to each other before screwing in bolts -arrows 1-. If necessary, lift gearbox at rear using trolley jack.
Only remove support bracket -10 - 222 A- when bolts on assembly mounting have been tightened to specified torque.
–  Lift gearbox with spindle of support bracket until gearbox support makes contact with support arm of gearbox mounting.
–  Checking adjustment of assembly mountings → Chapter.
–  Detach support bracket -10 - 222 A- from engine.
Specified torques
→ Chapter „Assembly overview - assembly mountings“
→ Chapter „Assembly overview - air filter housing“
→ Electrical system; Rep. gr.27
→ Chapter „Removing and installing engine control unit -J623-“
 

Removing and installing gearbox mounting

Removing and installing engine mountings
Removing –  Disconnect electrical connector -1-.     –  Move clear hos ...

Removing and installing pendulum support
  Remove noise insulation → General body repairs, exterior; Rep. gr.66.     –  ...

Other materials:

Handling wheels and tyres
Fig. 200 Diagram showing how to swap wheels First read and observe the introductory information and safety warnings The tyres are the most used and most underestimated parts of a vehicle. Tyres are very important as the narrow tyre surfaces are the only contact between the vehicle and the ...

Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers
–  Clamp gas-filled shock absorber vertically in vice.   WARNING Safety goggles must be worn when drilling. –  Drill a 3 mm hole -A ...

Towing a trailer
First read and observe the introductory information and safety warnings Headlight adjustment Towing a trailer can raise the front end of the vehicle enough for the dipped beam to blind other road users. Use the headlight range control to lower the light cone as required. If you do not have ...

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