VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fuel rail

Removing
The fuel system is under high pressure.Risk of injury due to fuel which may spurt out.Release high pressure.
→ Chapter
Risk of functional impairment due to soiling → Chapter.
–  Remove intake manifold → Chapter.
–  Remove high-pressure pipe → Chapter.
   
–  Disconnect electrical connector -1-.
  Note
Place a cloth underneath to catch escaping fuel.
–  Remove bolts -arrows- and pull fuel rail off injectors.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew O-ring.
–  Apply mountings on fuel rail onto injectors.
–  Press fuel rail onto injectors as far as stop (first on right side, then on left side).
–  Press fuel rail down firmly in vicinity of bracket and screw in bolts two turns.
–  Tighten bolts evenly and diagonally.
–  Install high-pressure pipe → Chapter.
–  Install intake manifold → Chapter.
Specified torques
→ Chapter „Assembly overview - fuel rail with injectors“
 

Removing and installing fuel rail

Assembly overview - fuel rail with injectors
1 -  Fuel pressure sender -G247- Checking → Chapter Removing and installing → Chapter Lubrica ...

Removing and installing injectors
Special tools and workshop equipment required     Tool set for FSI engines -T10133 C- with -T10133/16 A- an ...

Other materials:

Assembly overview - drive unit of air conditioner compressor, Golf GTE
1 -  Electrical air conditioner compressor -V470- With control unit for air conditioner compressor -J842- and electrical air conditioner compressor -V470- → Chapter „Removing air conditioner compressor from and installing t ...

Assembly overview - charge air system
  Note Check all air hoses and pipes for firm seating and leaks before carrying out tests or repairs. Observe rules for cleanliness → Chapter. 1 -  Coolant hose 2 -  Bolt ...

Preparing body flange for fitting
  WARNING Keep bonding surface free of dirt and grease. Do not treat bonding surface with activator immediately after cutting back. Do not prime. Do not treat with cleaning solution. ...

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