VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fuel gauge sender 2 -G169

Special tools and workshop equipment required
   
Removal wedge -3409-
 

Removing and installing fuel gauge sender 2 -G169

Special wrench -T10202-
Removing
–  Observe safety precautions → Chapter.
–  Observe rules for cleanliness → Chapter.
–  Move front seats to foremost position.
–  Switch off ignition.
–  Remove rear bench seat → General body repairs, interior; Rep. gr.72.
–  Draining fuel tank → Chapter
 

Removing and installing fuel gauge sender 2 -G169

–  Unclip cover -1- for sealing flange on left from retaining tabs -arrows- using removal wedge -3409-.
  Removing and installing fuel gauge sender 2 -G169
–  Disconnect electrical connector -arrow-. Lay cover -1- with wiring harness to one side.
 

Removing and installing fuel gauge sender 2 -G169

–  Open locking ring using wrench -T10202-.
–  Remove flange and seal from opening in fuel tank.
 

Removing and installing fuel gauge sender 2 -G169

–  Reach through opening into fuel tank. Release connector catches -arrow-, and disconnect connector -1-.
 

Removing and installing fuel gauge sender 2 -G169

–  Grasp through opening in fuel tank., release connector catches -arrows A-, and push connector -1- out of retainer -arrow B-.
–  Grasp through opening in fuel tank, release retaining tab at lug -2-, and at the same time pull out fuel gauge sender 2 -G169- upwards -arrow C-.
Installing
Installation is carried out in the reverse order; note the following:
→ Chapter „Assembly overview - fuel delivery unit and fuel gauge sender“
  Note
Note installation position of flange.
Renew seal.
Ensure that the connectors are engaged correctly.
 

Removing and installing fuel gauge sender 2 -G169

Removing and installing fuel gauge sender -G-, vehicles with four-wheel drive
Removing –  Remove fuel delivery unit → Chapter. –  Disconnect connector -4- from r ...

Removing and installing tank pressure sensor -G400
Removing   Note The tank pressure sensor -G400- is located in the pressure regulating valve on the activated charcoal filter → ...

Other materials:

Automatic belt retractor, belt tensioner, belt tension limiter
First read and observe the introductory information and safety warnings The seat belts in the vehicle are part of the vehicle safety concept   and include the following important functions: Automatic belt retractor Every seat belt is equipped with an automatic belt retractor on the should ...

Removing and installing high-level brake light, GTI, GTD and »R«
Removing: –  Remove roof spoiler → General body repairs, exterior; Rep. gr.66.     –  Unscrew bolts -1-, -5- and -6- from high-level brak ...

Removing and installing fresh air intake, LHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  Remove cover for fresh air intake → Chapter. –  ...

© 2016-2019 Copyright www.vwgolf.org