VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fuel gauge sender 2 -G169

Special tools and workshop equipment required
   
Removal wedge -3409-
 

Removing and installing fuel gauge sender 2 -G169

Special wrench -T10202-
Removing
–  Observe safety precautions → Chapter.
–  Observe rules for cleanliness → Chapter.
–  Move front seats to foremost position.
–  Switch off ignition.
–  Remove rear bench seat → General body repairs, interior; Rep. gr.72.
–  Draining fuel tank → Chapter
 

Removing and installing fuel gauge sender 2 -G169

–  Unclip cover -1- for sealing flange on left from retaining tabs -arrows- using removal wedge -3409-.
  Removing and installing fuel gauge sender 2 -G169
–  Disconnect electrical connector -arrow-. Lay cover -1- with wiring harness to one side.
 

Removing and installing fuel gauge sender 2 -G169

–  Open locking ring using wrench -T10202-.
–  Remove flange and seal from opening in fuel tank.
 

Removing and installing fuel gauge sender 2 -G169

–  Reach through opening into fuel tank. Release connector catches -arrow-, and disconnect connector -1-.
 

Removing and installing fuel gauge sender 2 -G169

–  Grasp through opening in fuel tank., release connector catches -arrows A-, and push connector -1- out of retainer -arrow B-.
–  Grasp through opening in fuel tank, release retaining tab at lug -2-, and at the same time pull out fuel gauge sender 2 -G169- upwards -arrow C-.
Installing
Installation is carried out in the reverse order; note the following:
→ Chapter „Assembly overview - fuel delivery unit and fuel gauge sender“
  Note
Note installation position of flange.
Renew seal.
Ensure that the connectors are engaged correctly.
 

Removing and installing fuel gauge sender 2 -G169

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Other materials:

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Preparing body flange for fitting
  WARNING Keep bonding surface free of dirt and grease. Do not treat bonding surface with activator immediately after cutting back. Do not prime. Do not treat with cleaning solution. ...

Additional information
Technical Service Handbook with measures for rectifying latest malfunctions. Workshop manual for service work specific to model → Heating, air conditioning; Rep. gr.87. → Current ...

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