Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, RHD vehicles
| – |
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70. |
| – |
Remove air duct for defroster vent
→ Chapter. |
| – |
Unbolt air distribution flap control motor
→ Chapter. |
|
|
|
| – |
Carefully press off actuating lever
-7--arrow-. |
| – |
Carefully press actuating lever -3-
off defroster flap lever -2-. |
| – |
Unscrew bolts -1-,
-4- and -8-. |
| – |
Remove actuation unit -9-
upwards. |
| – |
Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
|
|
|
| – |
Check that the two gear wheels are correctly aligned. |
| The rectangular tooth -2- must
engage in the gap -3- of the gear
wheel -1-. |
|
|
|
| – |
When fitting actuation unit, actuating lever
-5- must engage in lever
-6- of centre vent flap. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Assembly overview - dash panel central tube
→ General body repairs, interior; Rep. gr.70. |
|
|
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Removing
–
Remove dash panel
→ General body repairs, interior; Rep. gr.70.
–
Remov ...
Removing
–
Remove dash panel
→ General body repairs, interior; Rep. gr.70.
–
Remov ...
Other materials:
Stowing items of luggage
First read and observe the introductory information
and safety warnings Always stow all items of luggage in the vehicle securely.
Distribute items in the vehicle, on the roof and on the trailer as evenly
as possible.
Place heavy objects as far forward in the luggage compartment as p ...
Routing and securing lines
Risk of damage to lines
Lines may become damaged by moving or hot components.
–
Route lines in their original positions.
–
Ensure that there is sufficient clearance to moving or hot
components.
...
Contact surface cleaning set -VAS 6410-
Using contact surface cleaning set -VAS 6410-
The contact surface cleaning set -VAS 6410- allows optimal
repair quality to be achieved in the area of vehicle electrics.
The tools allow performing repair work in the area of the sensor
in wiring harnesses for t ...
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Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, LHD vehicles
Removing and installing front air distribution flap actuation unit,
Climatronic