Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit,
Climatronic, RHD vehicles
| – |
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70. |
| – |
Remove air duct for defroster vent
→ Chapter. |
| – |
Unbolt air distribution flap control motor
→ Chapter. |
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| – |
Carefully press off actuating lever
-5--arrow-. |
| – |
Unscrew bolts -1-,
-2- and -6-. |
| – |
Remove actuation unit -7-
upwards. |
| – |
Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
|
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|
| – |
Check that the two gear wheels are correctly aligned. |
| The rectangular tooth -2- must
engage in the gap -3- of the gear
wheel -1-. |
|
|
|
| – |
When fitting actuation unit, actuating lever
-3- must engage in lever
-4- of centre vent flap. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Assembly overview - dash panel central tube
→ General body repairs, interior; Rep. gr.70. |
|
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Removing
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Remove dash panel
→ General body repairs, interior; Rep. gr.70.
–
Remov ...
Other materials:
Test prerequisites
Radiator and condenser must be clean (clean them if
necessary).
The V-belt for air conditioner compressor and alternator is
correctly tensioned.
All air ducts, covers and seals are OK and properly
...
Setting vehicle to initial position for wheel alignment
If measured values are outside specified tolerances, this
may be because the vehicle is inclined.
Right-hand drive vehicles or e.g. vehicles with an automatic
gearbox may lean to one side slightly.
This is due to the ins ...
Removing and installing mounting plate with retaining strap
Special tools and workshop equipment
required
Removal wedge -3409
Torque wrench -V.A.G 1783-
Removing
...
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Removing and installing front air distribution flap actuation unit,
Climatronic