VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Removing
Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.
–  Switch off electrical consumers.
–  Switch off auxiliary and supplementary heater and switch off ignition.
–  Remove front noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove charge air hose (depending on engine version) → Rep. gr.21.
   
–  Unscrew securing nut -1- from exhaust system -2-.
–  Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.
–  Remove exhaust system -2- from heater unit in direction of arrow -B-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.
Charge air system; Assembly overview - charge air system → Rep. gr.21.
 

Removing and installing exhaust system

Removing and installing circulation pump -V55-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Assembly overview - rear brake caliper
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. New brake calipers are filled with brake fluid and are pre-bled.   ...

Removing and installing ignition coils with output stage
Special tools and workshop equipment required     Puller -T10530-   Note The ignition coils are easier to remove when the engine is warm. The grease used durin ...

Pressure and boiling point
The boiling points given in the table below are always based on an atmospheric pressure of 1 bar. If the pressure on a liquid is changed, its boiling point changes also. It is well known that, for example, the lower the pressure, the low ...

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