VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Removing
Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.
–  Switch off electrical consumers.
–  Switch off auxiliary and supplementary heater and switch off ignition.
–  Remove front noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove charge air hose (depending on engine version) → Rep. gr.21.
   
–  Unscrew securing nut -1- from exhaust system -2-.
–  Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.
–  Remove exhaust system -2- from heater unit in direction of arrow -B-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.
Charge air system; Assembly overview - charge air system → Rep. gr.21.
 

Removing and installing exhaust system

Removing and installing circulation pump -V55-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Removing and installing brake pedal
It is not possible to remove the brake pedal separately. –  To be able to remove it, pedal cluster/mounting bracket needs to be removed first → Chapter.   Note Removing brake pedal wi ...

Removing and installing wiper blade
  Caution Risk of damage to the wiper blade. Joint-free wipers are very flexible. To lift the wiper blades off the rear window, touch them only in the area in which the wiper blades a ...

Battery with »standard« colour indicator
This is a maintenance-free battery with liquid electrolyte (wet battery).   WARNING It is not permissible to test or charge batteries whose colour indicator is light yellow. Do not slave/ ...

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