VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Removing
Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.
–  Switch off electrical consumers.
–  Switch off auxiliary and supplementary heater and switch off ignition.
–  Remove front noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove charge air hose (depending on engine version) → Rep. gr.21.
   
–  Unscrew securing nut -1- from exhaust system -2-.
–  Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.
–  Remove exhaust system -2- from heater unit in direction of arrow -B-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.
Charge air system; Assembly overview - charge air system → Rep. gr.21.
 

Removing and installing exhaust system

Removing and installing circulation pump -V55-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Charging totally discharged battery with battery charger -VAS 5903-
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   WARNING It is not permissible ...

Renewing LSU Lambda probe (6-pin)
  Note If necessary, replace attachment parts, cable ties or marking rings to match the uniform probe to the defective probe as specified. The wires should not be crimped or cut as otherwise the function of the L ...

Removing and installing brake caliper
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS 5051- Tool set for brake bleeding -VAS 6564- Insert tool with ratchet -VAS 6784- Bit attachment (7 mm) -T10503- ...

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