Volkswagen Golf Service & Repair Manual: Removing and installing cylinder head
Special tools and workshop equipment
required |
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Note
Fit all heat shield sleeves in the same place when
installing. |
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Remove camshaft housing
→ Chapter. |
– |
Remove intake manifold
→ Chapter. |
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Separate electrical connectors: |
1 - |
On oil pressure switch for reduced oil pressure -F378- |
2 - |
On fuel pressure sender -G247- |
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Unscrew bolt -2- and remove
screw-type clip. |
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Remove bolt -1- and nuts
-arrows- and tie up catalytic
converter. |
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Unscrew bolts -arrows- and
remove heat shield for right drive shaft. |
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Remove heat-shield sleeve. |
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Disconnect electrical connector
-arrow- on oil pressure switch -F1-. |
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Unscrew bolts -arrows- and
detach oil supply pipe -1- and oil
return pipe -2-. |
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Separate electrical connectors: |
1 - |
For coolant temperature sender -G62- |
2 - |
For charge pressure positioner -V465- |
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– |
Unscrew bolt -1- from engine
support. |
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Fit cylinder head gasket -1-. |
Note centring pins in cylinder block
-arrows-. |
Check installation position of cylinder head gasket.
Characteristic: the part number should be legible from the inlet
side. |
– |
If crankshaft is turned in the meantime, position piston of
No. 1 cylinder at TDC and turn crankshaft back slightly. |
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Insert cylinder head bolts and hand-tighten. |
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Tighten bolts for cylinder head
→ Fig.. |
Note
After repair work it is not necessary to retighten the
cylinder head bolts. |
Further installation steps are carried out in the reverse
order; note the following: |
– |
Install camshaft housing
→ Chapter. |
– |
Install intake manifold
→ Chapter. |
– |
Change engine oil
→ Booklet. |
– |
Replenish coolant
→ Chapter. |
→ Fig. „“Engine support - specified torque and installation
sequence”“ |
→ Chapter „Assembly overview - cylinder head“ |
→ Chapter „Assembly overview - turbocharger“ |
→ Fig. „“Installing catalytic converter - tightening torque and
sequence”“ |
→ Running gear, axels, steering; Rep. gr.40 |
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1 -
Bolt
Specified torque and tightening sequence
→ Fig.
2 -
Inlet camshaft control valve 1 -N205-
...
Removing
–
Remove coolant pump
→ Chapter.
–
Remove air filter housing
→&nbs ...
Other materials:
Removing automatic distance control unit from and installing on adapter
frame, variant 2
Removing
–
Remove adaptive cruise control unit -J428-
→ Chapter.
–
Detach fasteners -1- on both
sides in direction of arrow -A-.
...
Winter tyres
M+S symbol
On an “M and S tyre” the tread profile, tread composition or
construction are designed so that the handling characteristics
are improved on snow as compared with a normal tyre - especially
when pulling away or stabilisatio ...
Using a child seat on the front passenger seat
First read and observe the introductory information
and safety warnings Not all countries allow you to transport children on
the front passenger seat. Not every child seat is suitable for use on the front
passenger seat. Volkswagen dealerships keep an up-to-date list of all authorised
chil ...
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