Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-
| Special tools and workshop equipment
required |
|
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| Hose clamps, up to 25 mm -3094- |
|
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| Hose clip pliers -VAS 6362- |
| – |
Observe safety precautions
→ Chapter „Safety precautions when working on the cooling
system“. |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
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| – |
Disconnect electrical connector -4-. |
When the engine is warm, the cooling system is under pressure. Danger of
scalding due to steam and hot coolant. There is a risk of injury to the
skin and parts of the body due to scalding.Always wear safety
gloves.Always wear safety goggles.Proceed as follows to release the
pressure: cover the cap of the coolant expansion tank with a cloth, and
open it carefully.
| – |
Clamp off coolant hoses using hose clamps -3094-, and remove
coolant hoses. To do this, release hose clips
-1-. |
| – |
Unscrew bolt -3-, and coolant
pump for high-voltage battery -V590-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Secure hose connections with hose clips corresponding to the
standard version of the equipment
→ Electronic Parts Catalogue. |
| – |
Check coolant level
→ Rep. gr.19. |
| → General body repairs, exterior; Rep. gr.66 |
|
|
|
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
...
Special tools and workshop equipment
required
Commercially available Torx socket bit “TS30H” with hole in
front face
...
Other materials:
Removing and installing front door window
Special tools and workshop equipment
required
Note
Removal and installation are described only for the right
door wi ...
Removing and installing rear lid seal
In the factory a sealant is applied to the rear lid seal, the seal is fitted
to the body flange and then rolled on.
Note
When the seal is removed, the sealant on the inside of the seal will
be spread and the flanks will be bent out slightly. If the seal is then
refitted, sealing and fir ...
Assembly overview - exterior mirror
Note
Only the left side is shown. The right side is similar.
1 -
Mirror mounting
Removing and installing
→ Chapter
2 -
Bolt
Qty. 2
9.0 Nm
3 -
Clip
4&n ...
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Removing and installing coolant valve for high-voltage battery -N688-
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