Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-
| Special tools and workshop equipment
required |
|
|
|
| Hose clamps, up to 25 mm -3094- |
|
|
|
| Hose clip pliers -VAS 6362- |
| – |
Observe safety precautions
→ Chapter „Safety precautions when working on the cooling
system“. |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
| – |
Disconnect electrical connector -4-. |
When the engine is warm, the cooling system is under pressure. Danger of
scalding due to steam and hot coolant. There is a risk of injury to the
skin and parts of the body due to scalding.Always wear safety
gloves.Always wear safety goggles.Proceed as follows to release the
pressure: cover the cap of the coolant expansion tank with a cloth, and
open it carefully.
| – |
Clamp off coolant hoses using hose clamps -3094-, and remove
coolant hoses. To do this, release hose clips
-1-. |
| – |
Unscrew bolt -3-, and coolant
pump for high-voltage battery -V590-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Secure hose connections with hose clips corresponding to the
standard version of the equipment
→ Electronic Parts Catalogue. |
| – |
Check coolant level
→ Rep. gr.19. |
| → General body repairs, exterior; Rep. gr.66 |
|
|
|
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
...
Special tools and workshop equipment
required
Commercially available Torx socket bit “TS30H” with hole in
front face
...
Other materials:
General safety regulations
To prevent personal injury and material damage to the
vehicle, observe the following:
WARNING
Risk of injury and accident by accidental engagement
of gear while engine is running.
...
Steering rack
To achieve the desired results when performing repairs on
the steering rack it is important to work with the greatest
possible care and cleanliness, and to use proper tools in good
condition. Also note the basic rules on safety when performing
repair pro ...
Assembly overview - front door trim
Note
The assembly overview is shown for the front door trim on
driver side. The assembly overview for the front passenger side is
analogous.
The assembly overview is shown for 4-door models. The
assembly overview ...
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Removing and installing coolant valve for high-voltage battery -N688-
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heater (PTC) -J848