Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-
| Special tools and workshop equipment
required |
|
|
|
| Hose clamps, up to 25 mm -3094- |
|
|
|
| Hose clip pliers -VAS 6362- |
| – |
Observe safety precautions
→ Chapter „Safety precautions when working on the cooling
system“. |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
| – |
Disconnect electrical connector -4-. |
When the engine is warm, the cooling system is under pressure. Danger of
scalding due to steam and hot coolant. There is a risk of injury to the
skin and parts of the body due to scalding.Always wear safety
gloves.Always wear safety goggles.Proceed as follows to release the
pressure: cover the cap of the coolant expansion tank with a cloth, and
open it carefully.
| – |
Clamp off coolant hoses using hose clamps -3094-, and remove
coolant hoses. To do this, release hose clips
-1-. |
| – |
Unscrew bolt -3-, and coolant
pump for high-voltage battery -V590-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Secure hose connections with hose clips corresponding to the
standard version of the equipment
→ Electronic Parts Catalogue. |
| – |
Check coolant level
→ Rep. gr.19. |
| → General body repairs, exterior; Rep. gr.66 |
|
|
|
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
...
Special tools and workshop equipment
required
Commercially available Torx socket bit “TS30H” with hole in
front face
...
Other materials:
Assembly overview - assembly mountings
Assembly overview - assembly mountings, Golf
2013 ►, Golf Estate 2014 ►, Golf SV 2015 ►, Passat 2015 ►, Passat Estate
2015 ►
1 -
Bolt
Renew
Tightening sequence
→ Rep. gr.10
...
Introduction
This chapter contains information on the following subjects:
→ Warning and indicator lamps
→ Ignition lock
→ Starter button
→ Starting the engine
→ Stopping the engine
→ Electronic immobilizer
→ Engine preheati ...
Vibration, causes for vibration
Vibration can have a number of different causes. Vibration
can also be caused by tyre wear. Tyre wear caused by driving is
not always evenly spread across the entire running surface of
the tyre. This causes slight imbalances which affect the smooth
runni ...
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Removing and installing coolant valve for high-voltage battery -N688-
Removing and installing high-voltage heater (PTC) -Z115- / high-voltage
heater (PTC) -J848