VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Coolant circuit / Removing and installing coolant pump for high-voltage battery -V590-

Special tools and workshop equipment required
   
Hose clamps, up to 25 mm -3094-
 

Removing and installing coolant pump for high-voltage battery -V590-

Hose clip pliers -VAS 6362-
Removing
–  Observe safety precautions → Chapter „Safety precautions when working on the cooling system“.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing coolant pump for high-voltage battery -V590-

–  Disconnect electrical connector -4-.
When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. There is a risk of injury to the skin and parts of the body due to scalding.Always wear safety gloves.Always wear safety goggles.Proceed as follows to release the pressure: cover the cap of the coolant expansion tank with a cloth, and open it carefully.
–  Clamp off coolant hoses using hose clamps -3094-, and remove coolant hoses. To do this, release hose clips -1-.
–  Unscrew bolt -3-, and coolant pump for high-voltage battery -V590-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
  Note
Secure hose connections with hose clips corresponding to the standard version of the equipment → Electronic Parts Catalogue.
–  Check coolant level → Rep. gr.19.
Specified torques
→ Rep. gr.19
→ General body repairs, exterior; Rep. gr.66
 

Removing and installing coolant pump for high-voltage battery -V590-

Removing and installing coolant valve for high-voltage battery -N688-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094-   ...

Removing and installing high-voltage heater (PTC) -Z115- / high-voltage heater (PTC) -J848
Special tools and workshop equipment required Commercially available Torx socket bit “TS30H” with hole in front face ...

Other materials:

Removing and installing front door window
  Special tools and workshop equipment required           Note Removal and installation are described only for the right door wi ...

Removing and installing rear lid seal
In the factory a sealant is applied to the rear lid seal, the seal is fitted to the body flange and then rolled on. Note When the seal is removed, the sealant on the inside of the seal will be spread and the flanks will be bent out slightly. If the seal is then refitted, sealing and fir ...

Assembly overview - exterior mirror
  Note Only the left side is shown. The right side is similar. 1 -  Mirror mounting Removing and installing → Chapter 2 -  Bolt Qty. 2 9.0 Nm 3 -  Clip 4&n ...

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