Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-
| Special tools and workshop equipment
required |
|
|
|
| Hose clamps, up to 25 mm -3094- |
|
|
|
| Hose clip pliers -VAS 6362- |
| – |
Observe safety precautions
→ Chapter „Safety precautions when working on the cooling
system“. |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
| – |
Disconnect electrical connector -4-. |
When the engine is warm, the cooling system is under pressure. Danger of
scalding due to steam and hot coolant. There is a risk of injury to the
skin and parts of the body due to scalding.Always wear safety
gloves.Always wear safety goggles.Proceed as follows to release the
pressure: cover the cap of the coolant expansion tank with a cloth, and
open it carefully.
| – |
Clamp off coolant hoses using hose clamps -3094-, and remove
coolant hoses. To do this, release hose clips
-1-. |
| – |
Unscrew bolt -3-, and coolant
pump for high-voltage battery -V590-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Secure hose connections with hose clips corresponding to the
standard version of the equipment
→ Electronic Parts Catalogue. |
| – |
Check coolant level
→ Rep. gr.19. |
| → General body repairs, exterior; Rep. gr.66 |
|
|
|
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
...
Special tools and workshop equipment
required
Commercially available Torx socket bit “TS30H” with hole in
front face
...
Other materials:
Checking holding pressure, engine code CWVA
Special tools and workshop equipment required
Removal wedge -3409-
Pressure tester -VAS 6550-
Connector cable -VAS 6550/3-3-
Connector cable -VAS 6550/3-4-
Vehicle diagnostic tester
...
2-pack clear coat
Designation:
2-pack clear coat -LLS MAX 210-
Issued 12.2010
Product description
The 2-pack clearcoat -LLS MAX 210- is a high-gloss
2-component clear coat for the permanent se ...
Assembly overview - glove compartment
1 -
Glove compartment
Removing and installing
→ Chapter
2 -
Damper element
For glove compartment lid
With glove compartment light switch -E26-
Removing and installing
→ Chapter
3 -&nbs ...
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Removing and installing coolant valve for high-voltage battery -N688-
Removing and installing high-voltage heater (PTC) -Z115- / high-voltage
heater (PTC) -J848