VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Coolant circuit / Removing and installing coolant pump for high-voltage battery -V590-

Special tools and workshop equipment required
   
Hose clamps, up to 25 mm -3094-
 

Removing and installing coolant pump for high-voltage battery -V590-

Hose clip pliers -VAS 6362-
Removing
–  Observe safety precautions → Chapter „Safety precautions when working on the cooling system“.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing coolant pump for high-voltage battery -V590-

–  Disconnect electrical connector -4-.
When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. There is a risk of injury to the skin and parts of the body due to scalding.Always wear safety gloves.Always wear safety goggles.Proceed as follows to release the pressure: cover the cap of the coolant expansion tank with a cloth, and open it carefully.
–  Clamp off coolant hoses using hose clamps -3094-, and remove coolant hoses. To do this, release hose clips -1-.
–  Unscrew bolt -3-, and coolant pump for high-voltage battery -V590-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
  Note
Secure hose connections with hose clips corresponding to the standard version of the equipment → Electronic Parts Catalogue.
–  Check coolant level → Rep. gr.19.
Specified torques
→ Rep. gr.19
→ General body repairs, exterior; Rep. gr.66
 

Removing and installing coolant pump for high-voltage battery -V590-

Removing and installing coolant valve for high-voltage battery -N688-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094-   ...

Removing and installing high-voltage heater (PTC) -Z115- / high-voltage heater (PTC) -J848
Special tools and workshop equipment required Commercially available Torx socket bit “TS30H” with hole in front face ...

Other materials:

General safety regulations
To prevent personal injury and material damage to the vehicle, observe the following:   WARNING Risk of injury and accident by accidental engagement of gear while engine is running. ...

Steering rack
To achieve the desired results when performing repairs on the steering rack it is important to work with the greatest possible care and cleanliness, and to use proper tools in good condition. Also note the basic rules on safety when performing repair pro ...

Assembly overview - front door trim
  Note   The assembly overview is shown for the front door trim on driver side. The assembly overview for the front passenger side is analogous.   The assembly overview is shown for 4-door models. The assembly overview ...

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