Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-
| Special tools and workshop equipment
required |
|
|
|
| Hose clamps, up to 25 mm -3094- |
|
|
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| Hose clip pliers -VAS 6362- |
| – |
Observe safety precautions
→ Chapter „Safety precautions when working on the cooling
system“. |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
| – |
Disconnect electrical connector -4-. |
When the engine is warm, the cooling system is under pressure. Danger of
scalding due to steam and hot coolant. There is a risk of injury to the
skin and parts of the body due to scalding.Always wear safety
gloves.Always wear safety goggles.Proceed as follows to release the
pressure: cover the cap of the coolant expansion tank with a cloth, and
open it carefully.
| – |
Clamp off coolant hoses using hose clamps -3094-, and remove
coolant hoses. To do this, release hose clips
-1-. |
| – |
Unscrew bolt -3-, and coolant
pump for high-voltage battery -V590-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Secure hose connections with hose clips corresponding to the
standard version of the equipment
→ Electronic Parts Catalogue. |
| – |
Check coolant level
→ Rep. gr.19. |
| → General body repairs, exterior; Rep. gr.66 |
|
|
|
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
...
Special tools and workshop equipment
required
Commercially available Torx socket bit “TS30H” with hole in
front face
...
Other materials:
Renewal of aerial wiring
A new approach to repair work on aerial wires has been
developed
→ Chapter.
Now connecting wires in different lengths and various
adapter cables are available as replacement parts instead of a
complete aerial wire.
...
Maximum permitted trailer weights
First read and observe the introductory information
and safety warnings All data in the official vehicle documents take precedence
over these data. All data in this manual apply to the basic German model. The vehicle
data sticker in the service schedule and the official vehicle documents sho ...
Bleeding fuel line to metering pump -V54- (filling with fuel)
Note
Air/fuel vapour in the fuel supply to the auxiliary heater
can lead to malfunction when the auxiliary heater is in the
sparking mode. To prevent air/fuel vapour from being drawn in by
the metering pump -V54- and conveyed to the auxili ...
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Removing and installing coolant valve for high-voltage battery -N688-
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