Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooler
| Special tools and workshop equipment
required |
|
|
|
| Hose clamps up to 25 mm -3094- |
|
|
|
| Drip tray for workshop hoist -VAS 6208- |
|
|
|
| Hose clip pliers -VAS 6362- |
| – |
Remove radiator cowl
→ Chapter. |
|
|
|
| – |
Open clip -1- and push hose
-arrow- to one side. |
| – |
Disconnect connector -1-. |
|
|
|
| – |
Remove air conditioner compressor from bracket
-arrows- and tie it up
→ Air conditioner compressor; Removing and installing air
conditioner compressor from and to bracket; Rep. gr.87. |
| – |
Set drip tray for workshop hoist -VAS 6208- underneath. |
| – |
Clamp off coolant hoses at charge air cooler with hose
clamps -3094-. |
|
|
|
| – |
Release hose clips -1- and
detach coolant hoses. |
|
|
|
| – |
Pull charge air cooler -1-
evenly towards front (in -direction of
arrow-) out of intake manifold. |
| Installation is carried out in the reverse order; note the
following: |
|
|
|
| – |
Fit sealing lip -1- in
-direction of arrow- onto charge
air cooler -2-. |
| – |
Insert new gasket into groove on intake manifold. |
|
|
|
| – |
Tighten bolts -arrows-
alternately and diagonally working from centre outwards. |
| – |
Install hose clips -1-. |
 Note
| If there are minor dents in the fins, refer to
→ Chapter. |
| – |
Install radiator cowl
→ Chapter. |
| – |
Check coolant level
→ Anchor. |
| → Chapter „Assembly overview - charge air system“ |
| → Heating, air conditioning system; Rep. gr.87 |
|
|
|
Charge pressure sender -GX26- consists of
Charge air pressure sender -G31-
Intake air temperature sender -G42-
...
Special tools and workshop equipment
required
Charge air system tester -V.A.G 1687-
...
Other materials:
Removing and installing moulded headliner, saloon
Special tools and workshop equipment
required
Wedges -T10383
Release pliers -VAS 6427
Removing
...
Additional safety regulations for side airbag
Under no circumstances may seat covers be fitted which have
not been specifically approved for use on Volkswagen seats with
side airbags.
The backrest padding must not be cut out in the area of the
side airbag.
...
2-pack surfacer
Designation:
2-pack surfacer -LLS MAX 202 M2-, medium grey
Issued 03.2013
Product description
The 2-pack surfacer -LLS MAX 202 M2-, medium grey, is a
high-grade two-pack HS s ...
© 2016-2021 Copyright www.vwgolf.org
Removing and installing charge pressure sender -GX26-
Checking charge air system for leaks