Volkswagen Golf Service & Repair Manual: Removing and installing brake master cylinder, LHD vehicles
Special tools and workshop equipment
required |
|
|
|
Brake filling and bleeding equipment -VAS 5234- |
|
|
|
Torque wrench -V.A.G 1331- |
|
|
|
– |
If vehicle has a coded radio, note radio code or, if
necessary, request it. |
– |
Disconnect battery
→ Electrical system; Rep. gr.27 |
– |
Remove battery
→ Electrical system; Rep. gr.27. |
|
|
|
Vehicles with diesel engine: |
– |
Remove engine cover panel. |
– |
Loosen hose clip -1- and remove
air intake hose and air filter housing
→ Rep. gr.23. |
|
|
|
– |
Loosen hose clips -2- and
-3-. |
– |
Remove air intake hose -1- and
air filter housing
→ Rep. gr.24. |
|
|
|
Continuation for all models: |
– |
Remove battery tray
→ Electrical system; Rep. gr.27. |
– |
Place sufficient lint-free cloths in area of engine and
gearbox. |
|
|
|
– |
Draw off as much brake fluid as possible from brake fluid
reservoir using brake filling and bleeding equipment -VAS 5234-. |
|
|
|
Vehicles with manual gearbox: |
– |
Pull off supply hose -1- for
clutch master cylinder, seal it using sealing tool -T10249- and
tie it up, or clamp off supply hose -1-
for clutch master cylinder using commercially available tool,
e.g. Hazet 4590, and pull it off. |
|
|
|
Continuation for all models: |
– |
Disconnect connector from brake fluid level warning contact
-F34--3-, from vacuum sender -G608--2-
(if fitted) and from brake light switch -F--1-. |
|
|
|
– |
Unscrew Torx bolt -1- and pull
brake fluid reservoir -2- out of
sealing plugs. |
|
|
|
– |
Unscrew brake lines -1- from
brake master cylinder, and seal brake lines with plugs from
repair kit with part no. 1H0 698 311 A. |
– |
Unscrew nuts -2- from brake
master cylinder. |
– |
Remove heat shield (if installed). |
– |
Carefully take brake master cylinder out of brake servo. |
– |
Unscrew brake light switch -F- from brake master cylinder. |
Install in reverse order of removal, observing the
following: |
– |
When assembling brake master cylinder with brake servo, make
sure plunger rod is properly positioned in brake master
cylinder. |
Seals must be located in supply hose for clutch master
cylinder. |
– |
Bleed brake system
→ Chapter. |
→ Chapter „Assembly overview - brake servo/brake master
cylinder, LHD vehicles“ |
|
|
|
Note
If there are problems with the brake servo, first check the
brake servo vacuum system
→ Chapter.
...
Note
If there are problems with the brake servo, first check the
brake servo vacuum system
→ Chapter.
Special tools a ...
Other materials:
Introduction
This chapter contains information on the following subjects:
→ Controls for the air conditioning system  
→ Operation via the infotainment system  
→ Controls for the heating and fresh air system  
→ Information on the air conditioning system  
↠...
Fitting locations overview - mobile online services, eGolf
1 -
Control unit in dash panel insert -J285-
2 -
Telephone microphone -R38-
Installed in front section of roof console
Removing and installing
→ Chapter
3 -
Radio/RNS -RX ...
Washing the vehicle with a high-pressure cleaner
First read and observe the introductory information
and safety warnings Follow the instructions provided by the manufacturer
when cleaning your vehicle using a high-pressure cleaner. This applies in particular
to the pressure and the spraying distance  .
Maintain sufficient distance fro ...
© 2016-2024 Copyright www.vwgolf.org