VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing brake light switch, RHD vehicles

Removing
   
Vehicle with diesel engine:
–  Remove engine cover panel → Rep. gr.10.
The fuel system is pressurised.Risk of injury due to fuel which may spurt out.Wear eye pretection.Wear protective gloves.Release pressure: place clean cloth around connection, and carefully open connection.
–  Release and pull off fuel supply lines -1- and -2-.
–  Separate plug-in connectors → Rep. gr.20.
–  Unclip fuel lines -1- and -2- from retainer -arrow- on coolant reservoir -3-.
 

Removing and installing brake light switch, RHD vehicles

–  Remove securing bolts -2-.
–  Unscrew nut -1-.
 

Removing and installing brake light switch, RHD vehicles

–  Open retainer -arrow- and unclip fuel lines -1-.
–  Then lay fuel filter to one side.
 

Removing and installing brake light switch, RHD vehicles

–  Release electrical connector -1- and pull off.
–  Release catches using a screwdriver -arrow-.
–  Place coolant expansion tank onto engine.
–  Remove upper toothed belt guard → Rep. gr.15.
 

Removing and installing brake light switch, RHD vehicles

–  Release connector -1- and pull off brake light switch -F--2-.
–  Remove bolt -arrow-.
–  Unscrew brake light switch -F- from brake master cylinder.
Installing
Install in reverse order of removal, observing the following:
 

Removing and installing brake light switch, RHD vehicles

–  Ensure that brake light switch -F--1- seats properly on edge -arrow- of brake master cylinder.
Specified torques
→ Chapter „Assembly overview - brake servo/brake master cylinder, RHD vehicles“
Toothed belt guard → Rep. gr.15
Fuel filter → Rep. gr.20
 

Removing and installing brake light switch, RHD vehicles

Removing and installing brake light switch, LHD vehicles
Removing     Vehicles with diesel engine: –  Remove air hose from air filter housin ...

Removing and installing brake servo, LHD vehicles
  Note If there are problems with the brake servo, first check the brake servo vacuum system → Chapter. Special tools a ...

Other materials:

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, e-Golf
Special tools and workshop equipment required     Torque wrench -V.A.G 1332-   Press tool -T10520- ...

Assembly overview - intake manifold
1 -  Coolant pipe Clipped onto intake manifold. Removing and installing coolant pipe → Chapter 2 -  Intake manifold Combined in one unit with charge air cooler Remov ...

Ultrasonic air conditioner cleaning unit -VAS 6189A
The ultrasonic air conditioner cleaning unit -VAS 6189A- must be placed in the front-passenger footwell and sprays the agent Aero-Clean. Aero-Clean neutralises microbes and bacteria in the heater and air conditioner unit. The device is p ...

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