Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
|
|
|
| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
|
|
|
| Place a piece of wood in the recess to prevent damage to the
piston. |
|
|
|
| – |
Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| Install in reverse order of removal, observing the
following: |
| – |
The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
| – |
Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
| – |
Insert seal in brake caliper. |
|
|
|
| – |
Place protective cap with outer sealing lip on piston. |
|
|
|
| – |
Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
|
|
|
| – |
Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
|
|
|
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Other materials:
Run-flat tyre system PAX, support ring
Dimensions
Overview of important dimensions:
Codes/designations
Example: 90-500(35) CLI A 1 876107
90 -
Nominal width in millimetr ...
Renewing Lambda probe
Note
Do not repair Lambda probe wires, since this can result in
malfunctions.
If necessary, replace attachment parts, cable ties or
marking rings to match the uniform probe to the defective probe
as specified. ...
Introduction
This chapter contains information on the following subjects:
→ Folding the backrests on the rear bench seat forwards and backwards
→ Luggage compartment cover
→ Load-through hatch
→ Fastening rings
→ Bag hook
→ Luggage net ...
© 2016-2020 Copyright www.vwgolf.org
Assembly overview - brake caliper (PC57 brakes)