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Volkswagen Golf Service & Repair Manual: Removing air conditioner compressor from and installing to bracket, Golf GTE

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air conditioner compressor / Removing air conditioner compressor from and installing to bracket, Golf GTE

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331- (5…50 Nm)
Removing
–  Observe safety precautions → Chapter „Safety precautions when handling refrigerants“.
–  Comply with notes → Chapter „Working on refrigerant circuit“.
–  Observe safety precautions when working on the high-voltage system → Chapter „Safety precautions when working on high-voltage system“.
–  Observe safety precautions when working in the vicinity of high-voltage components → Chapter „Safety precautions when working in the vicinity of high-voltage components“.
–  Observe the risk category of the high-voltage system → Rep. gr.00.
Danger to life due to high voltage.There is a risk of severe or fatal injury due to electric shock.The high-voltage system must be de-energised by a suitably qualified technician.
–  Now de-energise the high-voltage system → Rep. gr.93.
–  Remove noise insulation under engine → General body repairs, exterior; Rep. gr.66.
Remove front right wheel housing liner → General body repairs, exterior; Rep. gr.66.
–  If fitted, push noise insulation of electrical air conditioner compressor -V470--5- aside or detach it partly in order to gain access to connectors and bolts.
 

Removing air conditioner compressor from and installing to bracket, Golf GTE

–  Separate connector -2- from electric air conditioner compressor -V470--5-.
–  Separate high voltage cable -3- from electric air conditioner compressor -V470--5-.
–  Disconnect potential equalisation line -4- from electrical air conditioner compressor -V470--5-.
–  Remove bolts -7-.
–  Remove electrical air conditioner compressor -V470--5-.
Risk of damage to the air conditioner compressor. Refrigerant oil may accumulate in the compression chamber of a removed air conditioner compressor.After installing a new air conditioner compressor or adding new refrigeration oil, give the air conditioner compressor 10 turns by hand before the poly V-belt is fitted.
 

Removing air conditioner compressor from and installing to bracket, Golf GTE

–  Secure electrical air conditioner compressor -V470--2- to body with suitable material (e.g. welding wire -1-).
Fitting
Installation is carried out in the reverse order. When installing, note the following:
–  Only start vehicle after refrigerant circuit has been assembled.
–  Only start vehicle when refrigerant circuits are charged.
  Note
The contact points of the electrical air conditioner compressor -V470- and the engine must be checked prior to installation.
The contact surfaces must be clean, rust- and grease-free.
Danger to life due to high voltage.There is a risk of severe or fatal injury due to electric shock.The high-voltage system must be brought into operation by a suitably qualified technician.
Specified torque
→ Chapter „Assembly overview - drive unit of air conditioner compressor“
 

Removing air conditioner compressor from and installing to bracket, Golf GTE

Removing air conditioner compressor from and installing to bracket, Golf and Golf Estate
  Note In vehicles with start-stop system, note abort conditions: → Chapter Special tools and workshop equipment require ...

Removing and installing air conditioner compressor fuse -S355-
Special tools and workshop equipment required         Torque wrench -V.A.G 1783 ...

Other materials:

Golf GTE - from model year 2015, sales type 5G1
  Note The specified wheel and tyre combinations apply for all the gearboxes allocated to the respective engines. Deviations from this are specially indicated in the table. The Golf GTE will be listed according to the sales type, not type app ...

Pre-treatment of bonded surfaces when renewing laser-welded roofs
Using P180-grade sandpaper, dry-sand cathodic dip primer on bonding surface for roof → Item down to bare metal.   –  Using P180-grade sandpaper, dry-sand bonding surface for ...

Removing and installing valve stem seals (cylinder head removed)
Special tools and workshop equipment required     Removal and installation device for valve cotters -VAS 5161A- with guide plate -VAS 5161A/32-32-.   ...

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