Volkswagen Golf Service & Repair Manual: Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Technical data / Disposal / Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

–	Clamp gas-filled shock absorber vertically in vice.

WARNING

Safety goggles must be worn when drilling.

–	Drill a 3 mm hole -A- through outer tube of shock absorber.

Note

Gas escapes upon penetration.

–	Continue drilling until the inner tube has been penetrated (approx. 25 mm deep).

–	Drill a 6 mm hole -B- through outer and inner tube of shock absorber.

–	Hold shock absorber over an oil drip tray. Move the piston rod back and forth over its full extension until no further oil escapes.

Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers

Releasing gas and draining front gas-filled shock absorbers, conventional shock absorbers

Clamp gas-filled shock absorber vertically in vice, with piston rod pointing downwards. WARNING Safet ...

Releasing gas and draining rear gas-filled shock absorbers, conventional shock absorbers

Clamp gas-filled shock absorber vertically in vice. WARNING Safety goggles must be worn when drilling. ...

Other materials:

Button for the driver assist systems
Fig. 18 On the turn signal and main beam lever: button for driver assist systems First read and observe the introductory information and safety warnings You can switch the driver assist systems listed in the Assistant menu on and off with the button on the turn signal and main beam lever ...

Ensuring proper assembly temperature for tyres
Caution Risk of damage to tyres due to excessive heat. Never heat tyres with a radiator or hot air blower. Heat tyres with warm water or warm air (m ...

Removing and installing auxiliary heater
Special tools and workshop equipment required Torque wrench -V.A.G 1410- (4…20 Nm) Hose clamps, up to 25 mm -3094- ...